Chemplast Sanmar Production Officer Interview Questions, Process, and Tips

General aptitude test

Q1. What is ISO and explain
Ans. 
ISO stands for International Organization for Standardization. It is a set of standards that ensure products and services are safe, reliable, and of good quality.
• ISO develops and publishes international standards to ensure quality, safety, and efficiency in products and services.

• ISO standards cover a wide range of industries including technology, healthcare, food safety, and environmental management.

• Examples of ISO sta...read more
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Q2. Kaizen and 5s explain
Ans. 
Kaizen and 5s are continuous improvement methodologies used in production to enhance efficiency and quality.
• Kaizen is a Japanese term meaning 'continuous improvement' and focuses on making small, incremental changes to processes to improve efficiency and quality.

• 5s is a methodology focused on organizing the workplace to improve efficiency and eliminate waste. The 5s stand for Sort, Set in order, Shine, Standardize, and...read more
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Q3. Any naming reaction
Ans. 
The Grignard reaction is a commonly used naming reaction in organic chemistry.
• Involves the reaction of an organomagnesium halide with a carbonyl compound to form a new carbon-carbon bond

• Named after French chemist Victor Grignard

• Commonly used in the synthesis of alcohols, carboxylic acids, and ketones
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Q1. What are difference between flash point and fire point???
Ans. 
Flash point is the temperature at which a substance gives off enough vapor to ignite momentarily, while fire point is the temperature at which a substance will continue to burn after ignition.
• Flash point is the temperature at which a substance can ignite momentarily when exposed to an ignition source.

• Fire point is the temperature at which a substance will continue to burn after ignition.

• Flash point is typically lower t...read more
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Q2. What is centrifugal pump mechanism???
Ans. 
Centrifugal pump mechanism involves the conversion of mechanical energy into kinetic energy to increase the fluid's velocity and pressure.
• Centrifugal pump consists of an impeller that rotates to create centrifugal force.

• Fluid enters the pump through the center of the impeller and is flung outwards by centrifugal force.

• The fluid gains kinetic energy and pressure as it moves through the pump.

• The fluid is then discharged ...read more
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Q1. How to create vacuum in column
Ans. 
Vacuum in a column can be created by using a vacuum pump to remove air and other gases from the column.
• Use a vacuum pump to remove air and other gases from the column

• Ensure all connections are airtight to maintain the vacuum

• Monitor the vacuum level regularly to ensure it is maintained

• Adjust the vacuum pump settings as needed to achieve the desired vacuum level
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Q2. How steam ejector work
Ans. 
Steam ejectors work by using high-pressure steam to create a vacuum for removing gases or vapors from a system.
• Steam is expanded through a nozzle to increase its velocity

• The high-velocity steam entrains the gases or vapors to be removed

• The mixture of steam and gases is then condensed and separated in a diffuser

• The condensed steam is usually discharged to a condenser or a drain
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It consists of 50 Questions with time basis.
I) 25 question Reasoning and general mathematics.
II)15 questions Verbal and grammatical.
III) 15 question job relevant question.

Q1. What are system followed in your company?
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Q2. Is there any kaizen improvement have you done?
Ans. 
Yes, I implemented a kaizen improvement in my previous role.
• I identified a bottleneck in the production line and suggested a new layout that reduced the time taken to complete the process.

• I introduced a visual management system that improved communication and reduced errors.

• I conducted a time study and identified areas where we could reduce waste and improve efficiency.

• I encouraged cross-functional teams to collaborate...read more
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Q3. How many quality system you followed?
Ans. 
We follow multiple quality systems to ensure the best production standards.
• We follow ISO 9001:2015 for quality management.

• We also follow Good Manufacturing Practices (GMP) to ensure product safety and quality.

• We have implemented Six Sigma methodology to minimize defects and improve efficiency.

• We adhere to HACCP (Hazard Analysis and Critical Control Points) to identify and prevent potential hazards in the production pro...read more
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Q4. How did you handle Rework and NG parts in production line?
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Q5. Why did you wants this job?
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Q1. Confined space isolation.
Ans. Positive isolation of confined space. Parameters before entering in the confined space.
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Basics of engineering

Q1. About filtration
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Q1. Salary discussion
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