American Axle & Manufacturing
10+ KLAY Schools Interview Questions and Answers
Q1. What is Quality?
Quality is meeting or exceeding customer expectations and requirements.
Quality is a measure of how well a product or service meets customer needs.
It involves meeting or exceeding customer expectations and requirements.
Quality can be measured through various metrics such as defect rate, customer satisfaction, and reliability.
Quality is a continuous process that requires constant improvement and monitoring.
Examples of quality products or services include Apple products, Amazon'...read more
Q2. How differential works?
Differential is a device that splits torque between two wheels while allowing them to rotate at different speeds.
Differential is found in the drivetrain of vehicles.
It allows the wheels to rotate at different speeds while still receiving power from the engine.
It consists of a ring gear, pinion gear, and side gears.
When a vehicle turns, the outside wheel travels a greater distance than the inside wheel, and the differential allows for this difference in distance.
Limited-slip d...read more
Q3. What is Quality Policy?
Quality Policy is a statement that outlines an organization's commitment to quality and its approach to achieving it.
It is a formal document that defines an organization's quality objectives and goals.
It outlines the responsibilities of each employee in maintaining quality standards.
It is reviewed and updated regularly to ensure its relevance and effectiveness.
Examples of quality policies include 'We are committed to providing high-quality products and services that meet or e...read more
Q4. What is LPA?
LPA stands for Layered Process Audit, a quality control technique used in manufacturing.
LPA involves regular checks of critical processes to ensure they are being followed correctly.
It helps identify and correct issues before they become major problems.
LPA is often used in automotive and aerospace industries.
It involves a team of auditors who perform checks at different levels of the manufacturing process.
Q5. Difference between QA &QC
QA is the process of ensuring quality in the software development process, while QC is the process of ensuring quality in the final product.
QA is a proactive process that focuses on preventing defects from occurring in the first place.
QC is a reactive process that focuses on identifying defects in the final product.
QA involves activities such as requirement analysis, test planning, and test case development.
QC involves activities such as testing, bug tracking, and defect fixi...read more
Q6. What strategies can be implemented to foster strong employee relations?
Implementing open communication, recognition programs, team-building activities, and conflict resolution strategies can foster strong employee relations.
Encourage open communication between employees and management to address concerns and feedback.
Implement recognition programs to acknowledge and reward employees for their hard work and achievements.
Organize team-building activities to promote collaboration and strengthen relationships among team members.
Provide training on c...read more
Q7. What are the various HR processes?
Various HR processes include recruitment, onboarding, performance management, training and development, employee relations, and offboarding.
Recruitment: Attracting, sourcing, and hiring new employees.
Onboarding: Introducing new hires to the organization and their roles.
Performance management: Setting goals, evaluating performance, and providing feedback.
Training and development: Providing opportunities for employees to enhance their skills.
Employee relations: Managing relatio...read more
Q8. What is Production and Quality?
Production is the process of creating goods or services, while quality refers to the level of excellence or superiority of those goods or services.
Production involves the creation of goods or services through various processes such as manufacturing, assembly, or construction.
Quality refers to the level of excellence or superiority of the goods or services produced, and can be measured through various metrics such as customer satisfaction, defect rates, or adherence to standar...read more
Q9. Which type of Gage in machanical used
Various types of gauges are used in mechanical engineering.
Plug gauge
Ring gauge
Snap gauge
Thread gauge
Bore gauge
Height gauge
Surface roughness gauge
Dial gauge
Vernier caliper
Micrometer
Q10. What is bevel gear?
Bevel gear is a type of gear used to transmit power between two shafts that are at an angle to each other.
Bevel gears have conical shape teeth and are used to change the direction of power transmission.
They are commonly used in differential gears of automobiles.
Bevel gears can be straight, spiral or hypoid depending on the angle between the shafts.
They are also used in power tools, printing presses, and marine applications.
Q11. What is mean by canned cycle.
A canned cycle is a pre-programmed sequence of machine operations used in CNC machining.
Canned cycles automate repetitive tasks in CNC machining.
They are commonly used for drilling, tapping, and boring operations.
Canned cycles improve efficiency and reduce programming time.
Examples of canned cycles include G81 for drilling and G84 for tapping.
Q12. Wich knowledge and experience
A Quality Engineer should have knowledge and experience in various areas.
Knowledge of quality management systems and standards
Experience in conducting quality audits and inspections
Understanding of statistical analysis and quality control tools
Familiarity with problem-solving methodologies like Six Sigma
Knowledge of regulatory requirements and compliance
Experience in root cause analysis and corrective action implementation
Strong communication and interpersonal skills
Ability t...read more
Q13. FULL FORM OF SPC?
Statistical Process Control
SPC is a method of quality control which uses statistical methods to monitor and control a process.
It involves collecting and analyzing data to ensure the process operates efficiently and within specified limits.
Examples of SPC tools include control charts, histograms, and Pareto charts.
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