10+ Junior Engineer Production Interview Questions and Answers for Freshers

No, petrol cannot be used in a diesel engine and vice versa due to differences in fuel properties and engine design.

• Petrol and diesel have different chemical compositions and ignition properties.

• Petrol engines use spark plugs to ignite the fuel-air mixture, while diesel engines rely on compression ignition.

• Using the wrong fuel can damage the engine and lead to poor performance or even engine failure.

• For example, using petrol in a diesel engine can cause incomplete combustion,...read more

Gears are mechanical devices that transmit power and motion between rotating shafts. There are various types of gears.

• Gears are toothed wheels that mesh with each other to transmit power and motion.

• They are used to change the speed, torque, and direction of rotation in machines.

• Common types of gears include spur gears, helical gears, bevel gears, worm gears, and rack and pinion gears.

• Spur gears have straight teeth and are used for parallel shafts.

• Helical gears have angled tee...read more

Casting is a manufacturing process where a liquid material is poured into a mold and allowed to solidify. Types of welding include MIG, TIG, and stick welding. Runners and risers are components of the casting process.

• Casting involves pouring a liquid material into a mold and allowing it to solidify

• Types of welding include MIG, TIG, and stick welding

• Runners are channels that allow the molten material to flow into the mold

• Risers are reservoirs that provide additional material t...read more

Turbines are used to convert fluid energy into mechanical energy. There are various types of turbines.

• Types of turbines include steam turbines, gas turbines, and hydraulic turbines.

• Steam turbines are used in power plants to generate electricity by using steam to rotate the turbine blades.

• Gas turbines are commonly used in aircraft propulsion and power generation.

• Hydraulic turbines are used in hydroelectric power plants to convert the energy of flowing water into mechanical ene...read more

Tig welding, rolling, milling, shaper and planer are all different manufacturing processes used in metalworking.

• Tig welding is a type of arc welding that uses a tungsten electrode to produce the weld.

• Rolling is a process of reducing the thickness of a metal sheet or plate by passing it through a set of rollers.

• Milling is a process of cutting and shaping metal using a rotating cutting tool.

• Shaper is a machine tool used for shaping metal or other materials by removing material ...read more

Production is the process of creating goods or services, while manufacturing is the process of making physical products.

• Production involves both goods and services, while manufacturing is limited to physical products.

• Production is a broader term that includes manufacturing as a subset.

• Manufacturing involves the use of machinery and tools to create physical products.

• Production can be done manually or with the help of machines.

• Examples of production include software development...read more

2 stroke engines have simpler design and produce more power, but are less fuel efficient and emit more pollution than 4 stroke engines.

• 2 stroke engines complete a power cycle in one revolution of the crankshaft, while 4 stroke engines complete it in two revolutions

• 2 stroke engines have fewer moving parts and are lighter than 4 stroke engines

• 2 stroke engines produce more power per unit of displacement than 4 stroke engines, but are less fuel efficient

• 2 stroke engines emit more...read more

A boiler is a closed vessel in which water or other fluid is heated to generate steam or hot water.

• Boilers are commonly used in industries for various purposes such as power generation, heating, and processing.

• They work by transferring heat from a fuel source to the water or fluid inside the boiler.

• The heated water or fluid then circulates through pipes or tubes to provide heat or generate steam.

• Boilers can be classified into different types based on their design, fuel type, ...read more

Jigs and fixtures are devices used to hold and guide workpieces during manufacturing processes.

• Jigs are used to guide and control the cutting or machining tools.

• Fixtures are used to hold the workpiece in place during the manufacturing process.

• They increase production efficiency and accuracy while reducing costs.

• Examples include drill jigs, welding fixtures, and assembly fixtures.

Gating system is a network of channels that delivers molten metal to the mold cavity during casting.

• It consists of sprue, runner, gates, and risers.

• Sprue is the main channel that connects the pouring basin to the runner.

• Runner is a channel that connects the sprue to the gates.

• Gates are openings in the mold cavity that control the flow of molten metal.

• Risers are reservoirs that provide additional molten metal to compensate for shrinkage during solidification.

• The gating system ...read more

Faraday's law of electromagnetism states that a changing magnetic field induces an electromotive force in a conductor.

• An electromotive force is induced in a conductor when there is a change in magnetic field strength or orientation.

• This phenomenon is the basis for the operation of generators and transformers.

• Faraday's law is mathematically represented as E = -dΦ/dt, where E is the induced electromotive force and Φ is the magnetic flux.

• The negative sign indicates that the indu...read more

Bearings are machine elements that reduce friction between moving parts.

• Plain bearings

• Rolling element bearings

• Jewel bearings

• Fluid bearings

• Magnetic bearings

5s and TPM are methodologies used in manufacturing to improve efficiency and productivity.

• 5s stands for Sort, Set in order, Shine, Standardize, Sustain. It is a method for organizing the workplace to improve efficiency and safety.

• TPM stands for Total Productive Maintenance. It is a method for maximizing the effectiveness of equipment by involving all employees in the maintenance process.

• Example: Implementing 5s in a production line can help reduce waste and improve workflow. ...read more

Kirchhoff's law states that the total current entering a junction is equal to the total current leaving the junction.

• Kirchhoff's Current Law (KCL) states that the algebraic sum of currents entering a node is zero.

• Kirchhoff's Voltage Law (KVL) states that the sum of voltage drops in a closed loop is equal to the applied voltage.

• KCL is based on the principle of conservation of charge, while KVL is based on the conservation of energy.

• These laws are fundamental in analyzing elect...read more