LEAD - Robotics

Role & responsibilities

• Coordinating with the mechanical design and electrical design team to conclude on the concept and sequence
• Analyse and evaluate robotic systems or prototypes.
• Able to Simulate, Configure the different industrial robots with cycle time optimization.
• Able to find the Robot and EOAT fouling in the simulation
• Path optimization to avoid fouling and to meet the cycle time in the simulation
• Robot offline program preparation and ready before Power ON.
• Coordinating with PLC Team and provide Tags for doing the offline program
• Develop robot programming techniques to reduce the time during installation.
• Power ON and do the IO check
• Install, configure, calibrate, operate and test robots
• Document robotic application development and changes
• Provide technical support for robotic systems.
• Write algorithms or programming code for ad hoc robotic applications.
• Create back-ups of robot programs or parameters.
• Debug robotics programs
• Adhere to and advocate for all Safety Protocols, Safe Operating Procedures, and proper use of Personal Safety Equipment, without exception.
• Able to troubleshoot and debug the software and hardware issues in robots and to provide technical support for robot systems.
• Understanding of End-Of-Arm-Tool design, analyse and validate with the application requirements.
• Creating TCP and work frame space (both Offline and Online) for all stations.
• Troubleshooting of Pneumatic, Hydraulic, Welding machine, Grippers, ATC, PLC, Servo, Vision and other control systems.
• Dry Run (Manual/Step/Auto Mode running the machine without customer components) and Poka yoke/Cycle time/Key deliverables from customer need to be achieved 100%.
• Auto mode testing with component along with Mechanical team.
• Ability to work autonomously and as well as team. Able to work flexible hours, based on customer needs and availability of equipment/facilities
• Pre MQ1 check list need to be prepared and shared to customer before their visit.
• Prepare and share RCA report and Lesson learnt documents with respect Failure and repeated issues.
• Provide a documentation for application oriented modifications, programming sequences and special devices if used in systems.
• Able to travel to customer installation and commissioning sites
• Able to work flexible hours, based on customer needs and availability of equipment/facilities
• Handover the Project to After Sales and service dept. after the MQ2 Signed off
• Team support and guidance
• Strong interpersonal skills to work comfortably in both office and shop floor environments while interfacing with people from all levels of customer's organization
• Train the customer's people in the proper operation and maintenance of all robots in the system

Participate in and provide technical support to customer's robot safety system testing, validation, approval (production release), and Risk Assessments

Preferred candidate profile

• Hands-on experience in ABB, Fanuc, KUKA robots and Vision guided robotics will be considered as added advantage.
• Integrate robot with peripherals such as Welding machines, Grippers, ATC, Machine Vision, Material Handling tools and other equipment.
• Safety protocols like Profisafe, DSC and Safety IO modules
• Familiarity with basics of global Industrial Robot standards and specifications, ANSI-RIA, IEC,etc.
• Communication protocols such as ProfiNet, Ethernet IP, CC-Link, Device Net and ProfiBus.
• Electricals, Pneumatics, Hydraulic, PLC, Servo, Vision, Robot, SCADA and other control systems
• Machine Testing and Commissioning in Automation Field
• Knowledge about electrical diagrams, product manuals, machine manuals
• Good Communication Skills.
• Mechanical Design and Electrical Controls Design.
• On time support to Customer during MQ1/MQ2 Process.
• Team competency mapping

Guidance to the team