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478 Schneider Electric Jobs
Deputy Manager Maintenance
Schneider Electric
posted 4d ago
Job Role Insights
Flexible timing
Key skills for the job
Job Description
Ensure safe working environment in the plant to make accident free plant.
Target to achieve Availability of Production lines and benches with Zero production down time by adopting best maintenance practices
Improve the machine /line efficiency level more than 100% by continual improvement and modifications in machines
To develop Technical competency for Maintenance team autonomy by training and development
Monitoring of established systems and make sure will be followed by team
Up keep and build safe inventory critical spares and monitoring by adopting MIMS
Target to achieve Availability of Production lines and benches with Zero production down time by adopting best maintenance practices
Improve the machine /line efficiency level more than 100% by continual improvement and modifications in machines
To develop Technical competency for Maintenance team autonomy by training and development
Monitoring of established systems and make sure will be followed by team
Up keep and build safe inventory critical spares and monitoring by adopting MIMS
AREAS OF RESPONSIBILITY
(Describe the nature, scope, level of improvements to new ideas, etc.)
LEVEL
*(Full, Partial, Supportive)
MEASUREMENT
(Quantitative or quality criteria to achieve responsibility)
Planned Maintenance
Categorize the machines into ABC machines depending on the criticality of the machine for the business. Identify the maintainable components in the machines. Define the type of maintenance required for the maintainable components. Prepare the work instructions the planned maintenance activities. Prepare the preventive maintenance schedule for the whole year. Allocate resources to handle planned maintenance on a daily basis. Track the planned maintenance implementation and update records. Evaluate the effectiveness of planned maintenance. Update the work instructions and schedules based on the evaluation and improvements.
Partial
% completion on time
Automation
Decide appropriate automation solution for manual process. Design electrical / elecro pneumatic automation circuts. PLC programming, troubleshooting, machine up gradations to improve machine availability
Full
Machine availability, MTTR, MTBF
Reactive Maintenance
Ensure repair of machines during breakdowns. Pool the available resources and immediately take action to rectify the problem and resume production. Analyse the root cause analysis of the failures and implement improvement plan. Report failures and actions for loss of availability of machines. Work towards bringing down the down time due to breakdowns / non availability of machines.
Partial
% availability; MTTR and MTBF
Predictive maintenance
Identify maintainable components for predictive maintenance. Prepare schedule, organize resources; monitor the signatures; analyse the data pattern on the failure mode and plan for resource and maintenance requirements
Partial
% completion on time
Spare Parts Management
Prepare the plant tree determine the maintainable components of a particular machine in a particular location in the plant. Link the work instructions to the maintainable components; Arrive at safety stock requirements based on Vital Essential Desirable (VED analysis), cost, lead time analysis. Identify the population and required stock levels of the parts. Identify suitable vendors and plan for procurements of parts on time. Localize the parts as and when required. Work towards redesign for improving the lifetime of parts / components. Follow up for outsourced service of parts; Stock the parts at right levels at right location. Track receipts and issues of spare parts.
Partial
Number of lost hours due to parts
Legal / Regulatory requirements
Ensure Calibration of equipments, Perform aspect / impact and hazard risk analysis for maintenance activities. Identify the methods and create disposal procedures for hazardous waste. Ensure compliance with statutory requirements pertaining to equipments and installations. Adhere to QMS, EMS and OSHAS guidelines and update the records, system.
Partial
Compliance status No: of major NCs
Annual Maintenance Contract
Identify vendors / service providers for AMC for various for manufacturing equipments. Prepare comparative charts based on past performance and submit to manager maintenance for approval; After signing of agreement coordinate with the service providers and ensure proper provision of service and maintenance of appropriate records; Offer constructive feedback to the service providers to ensure efficiency; Discuss various ways and means of upgrading the system
Partial
%completion
SPS Impl mentation (TPM / Six Sigma)
Identify problem areas requiring six sigma approach. Manage the resources to complete the project on time. Follow 6 sigma methodologies to provide solution for the problem. TPM - understand and build systems to implement TPM as part of SPS guide lines. ensure adherence of SPS.
Full
SPS Score
Team management, training
Prepare the shift schedule and effectively use people to execute the maintenance work. Prepare skill matrix and identify training needs for them Train them and bring awareness on various systems including TPM, 5 S, QMS , EMS and other concerned SPS programmes. Track their performance and give effective feedback. Motivate them to continually make improvements and also improve their performance.
Partial
MTTR (Mean time to repaira0 , MTBF (Mean time between failure.
Budget support :
Plan maintenance activities for next year. Perform facility planning based on requirements. Identify cost required for the facilities and maintenance activities. Prepare budget requirements and discuss the same with manager maintenance.
Supportive
Employment Type: Full Time, Permanent
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What people at Schneider Electric are saying
Rating based on 1 Deputy Manager Maintenance
review
Anonymous · Production, Manufacturing & Engineering
in Hyderabad / Secunderabad
Likes
Good work culture
- Salary - Good
+2 more
Dislikes
Work life balance
Deputy Manager Maintenance salary at Schneider Electric
reported by
5
employees
with 7-8
years exp.
₹6.5
L/yr - ₹9.8
L/yr
21%
less
than the average Deputy Manager Maintenance
Salary in India
View more details
What Schneider Electric employees are saying about work life
based on 3.7k employees
Flexible timing
Monday to Friday
No travel
Day Shift
Schneider Electric Benefits
View more benefits
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