Mechanical Engineer CES

JOB DESCRIPTION

I. JOB DETAILS

(Basic information on the role)

Unique Job Position

Sr Engineer-CES (Condition Monitoring/Asset Integrity)

UJP Code

Business Unit (BU)

Production

Functional Unit (FU)

Reporting Supervisor (UJP) -1

#N/A

Reporting Supervisor (UJP) -2

#N/A

Reporting Supervisor (UJP) -3

#N/A

UJPs of Direct Reports -1

#N/A

UJPs of Direct Reports -2

#N/A

UJPs of Direct Reports -3

#N/A

Number of Staff Supervised

Budget Responsibility

Org Level

#N/A

II. JOB PURPOSE

(A two to three line statement outlining the objective or the reason for which the job exists.)

Carry out day to day Corrosion monitoring and Inspection of static equipment. Carry out thickness monitoring, external & internal inspection, NDE, CUI, hydrotesting and corrosion assessment of pressure vessels, column, tanks, piping as per SAP Schedule and inspection outcome. Carry out condition monitoring of all rotary equipment using vibration analysis technique for equipment installed at GGS and well sites and support Maintenance Team for improving reliability and integrity of plant equipment.

III. KEY RESPONSIBILITIES / ACCOUNTABILITIES

(Accountabilities attached to the role)

Functional (Process/ Technical/Operational)

• Creation / review / up-dation and implementation of static equipment inspection, thickness monitoring, non-destructive examination and testing schedule for static equipment and piping, analysis of deviations / failures / breakdowns and issue of reports / recommendations to ensure 100% statutory schedule compliance and zero loss of process containment Corrosion management and analysis.
• Plan and carry out other Mechanical Integrity activities (Corrosion under Insulation (CUI), SBCs, dead ends, corrosion at pipe supports, within the agreed time-frame and frequency, issue inspection reports with recommendations, issue regular progress reports / MIS and track recommendations to completion
• Implement Meridium Inspection Management - IM and Thickness Measurement # TM modules and ensure all attributes and inspection records of piping, corrosion loops and static equipment are maintained up-to-date in Meridium. Prepare / update Corrosion Manual and implement Risk Based Inspection (RBI)
• Degradation evaluations related to pressure equipment, heat exchangers, piping circuits, fired equipment, flares, above ground storage tanks, and/or pressure relief devices.
• Monitoring and surveillance of integrity parameters to ensure reliable operations.
• Troubleshooting, root cause analysis, and integrity recommendation stewardship.
• Overall integrity effectiveness and management which includes, criticality assessments, consequence/ complexity rating of fixed equipment, development of fit-for-purpose risk based strategies, setting optimum task intervals including considerations to local regulations/ statutory requirements, timely review of inspection findings, and ever-greening of strategies.
• Create / update and execute Condition Monitoring / Predictive Maintenance plans and schedules for all rotary equipment. Carry out analysis of vibration plots, and other PdM reports / data, issue recommendations and maintain records
• Prepare / review annual budget, carry out procurement of materials and services within approved budget for all inspection, non-destructive testing and condition monitoring activities. Create / generate / review / update inspection documents / instances/ reports and maintain systems, procedures and portals up-to-date in accordance with OMS, IMS, S&OR and ISO requirements, including SAP, Meridium, BIS, UOCC, SMPs and SOPs

Customer (External/Internal)

Provide proactive input to Management on the needs & programs of corrosion and Inspection.

Cordinate with other team of engineers , techinicians and Contractors for delivering a top class performance in the maintenance of Plant.

Financial

People

Good Communication; Interpersonal skills; Decision Making; leadership qualities; analytical ability; initiative;

II. KEY PERFORMANCE INDICATORS

(Key measurable outcomes of the role)

Measurable Deliverables

Maintaining asset with zero production down time

100% compliance of preventive maintenance schedule and Condition Monitoring

V. QUALIFICATIONS, CERTIFICATIONS AND EXPERIENCE

(Minimum skills, qualifications and experience required to perform the job to a reasonable level of satisfaction.)

Minimum Qualifications

Masters or Bachelor degree in Mechanical engineering from a recognised university

Specialist Certifications

Certification or working knowledge in API 580, API 510, API 570, API 571, API 653, OISD 128, OISD 129, OISD 130, BSI ISO/ ENI AS Standards, AWS/ CSWIP/ ASNT NDT Techniques.

Specific experience

• Knowledge of Oil & Gas Onshore Damage Mechanisms
• Knowledge of Oil & Gas Onshore inspection and corrosion monitoring of static assets, including API and other documents.
• Knowledge of Non-destructive testing techniques, Integrity Operating Windows (IOW) and Risk Based Inspection (RBI).
• Knowledge of Vibration Analysis, Lube oil Analysis and other Condition Monitoring techniques for rotary equipment.
• Good Communication; Interpersonal skills; Decision Making; leadership qualities; analytical ability; initiative;
• Knowledge on HSE MS and Risk Management in E&P
• Knowledge of SAP, ASME, API, OISD Codes and standards, statutory requirements; Emergency preparedness; HSE standards; Factories Laws.
• Knowledge of pressure vessel and piping Inspection and best practices.
• Knowledge of rotary equipment condition monitoring and best practices

Overall experience

Minimum 8-10 years working experience in upstream (E&P) Oil/Gas,Petrochemical industry in maintenance functions.

VI. KEY INTERACTIONS

(Key people/ departments that the role holder is required to interact with in the course of their day to day work and the purpose of the interaction. Internal would mean all Reliance employees and external would mean all people outside the organization)

Key Internal Contacts

Nature or purpose of interaction

Mines Manager / HSE Dept / Construction /Ele & Inst Dept