Senior Executive Maintenance - Dodaballapur- (Bangalore)

Executive Engineering and Maintenance
Maintenance DepartmentCOMMUNICATION & WORKING RELATIONSHIPS InternalExternal

• All Department (Supply Operations Team, Production Team, Despatch Team, Planning Team, HR, IT)

• Statutory Bodies (pertaining to Factories Act, Weights & Measurement Act, Pollution Control Act, Boiler Act etc.)
• All Equipment and Utility Vendors

DESCRIPTIONJob SummaryTo ensure proactive maintenance program to operate site maintenance and automation processes in an effective manner in compliance to the company policies and statutory requirement.
To ensure on time within budget delivery of debottlenecking projects / new product implementation projects and to drive proactive asset care program to operate site maintenance services in a cost-effective manner in compliance to the company policies, To establish ownership and capability at team level.Accountable for overall site maintenance, utility operation and process automation and achievement of the site efficiency by aligning the available resources in the best possible manner and takes other functional support as and when required to achieve the job contextKey Job ResponsibilitiesSite Maintenance Management

• Ensure line equipment is operational in its desired efficiency and productivity
• Develop a Preventive maintenance system for the plant
• Develop weekly, monthly, quarterly and yearly job plan
• Co-ordinate with Line and support engineers for execution of PM jobs as per plan
• Initiates, implements, and manages the line maintenance program based on best practices, with an emphasis on planning/scheduling and preventive/predictive maintenance

Maintenance Improvement

• Analysis of OEE
• Co-ordinate with Line and support functions for carrying out RCA for any repetitive problems.
• To develop action plan from RCAs and co-ordinate execution
• Cost reduction thru improved manufacturing efficiency- Yield
• Improvement in Energy Consumption reduction

Spare Management

• To identify list of spares and implement proper spares.
• Complete spare part management & inventory control for lines and utility equipments
• To identify list of spares and implement proper spares.

Statutory and compliance

• Familiar with Factory Act Norms, Compliances, Pollution Control, Environmental Policies,
• Laisioning with Govt. officers

Utility Management

• Monitoring & optimization of Utilities performance
• Utility Maintenance of equipment like Air Compressors, Chilling Plant, Boiler, AHUs, HVAC system etc.

Monitor and improve MTBF and reduce MTTR for the Utility equipment

• Handling Utilities related projects

Cost Control

• Implementation of in-house projects for reliability improvement, cost saving, energy saving etc without cost and time over run.
• Monitor/ control spend v/s contract on regular basis
• Vendor development

Site Automation

• Have experience in Plant Automation
• Have exposure to all the PLCs / Scada programming, changes / updation, new developments.
• Can support line in charges to ensure the equipment is operational in its desired efficiency and productivity

EHS Support

• Implementation of Safety Procedures
• Ensure all shutdown activities are carried out with all safety compliance (LOTO, Permit System etc)
• Accident Investigation and Reporting
• Risk Assessment Analysis

People Development

• Drive capability program for large site ensuring skill availability on critical machines.

BASIC QUALIFICATION

• Qualification – B.E B. Tech in Mechanical/Electrical/Electronics/Instrumentation
• Experience – 3~5 years’ experience (preference given to food industry)
• The job requires a rigorous knowledge of mechanical asset care processes
• Have exposure to maintenance, utility and automation process.

PREFERRED QUALIFICATION

• Aggressiveness / Adaptability / Accountability / Collaborative / Influencing Skills/Team Working Skills.
• Working knowledge of manufacturing site processes / systems
• Good interpersonal effectiveness and communication skills
• Persuasiveness.
• Bring expertise to the table
• Innovation Management, Dealing with Ambiguity
• Customer Focus
• Analytical approach with good skill in problem solving