Design lead will be involved from the PSM [preliminary stage meaning ].
Visit along with the PL [ Project Leader ], evaluate the existing site / equipment /components / process, etc. and or interact with the customer representatives.
SRS will have to be signed off by the PL.
Understand the mechanical system and Application system requirement.
Complete electrical and control system design as per the concept, wiring diagrams, panel diagrams,Flow Charts of Operational Sequences CNC PLC, operating logic, I/O assignments, sequence of operation, error exception conditions, safety interlocks
Develop the CNC/Robot programs, HMI and PLC ladder.
Prepare DAP drawings as per the DAP checklist specific to the project if provided by PL.
Ensure for detailed BOM, along with target costs, CBOM [Critical Bought Out Material].
Release detailed panel machine wiring diagrams.
Responsible for panel manufacturing and assembly drawings and Design review meeting.
Review the designs before release individually, or through other competent reviewers, for correctness and completeness and suitability for application and compliance.
Create Checklist for verifying general system design guidelines for operating environment, safety,maintenance and usability.
Ensure compliance and review through the Application Checklist suitable for that application.
Be proactive and support the project in build phase, Testing / Prototyping Trials of concept, Design modifications and changes for resolving issues at Proving stage. etc.
User Requirement Change Requests (UCR), System Change Requests (SCR), Engineering Change Requests (ECR).
Prepare and track the micro schedules and sub-milestones in the design activity to ensure that design timeframes are met.
Panel Layouts, Field Wiring Diagrams, Basic User Manual Skeleton of document with Startup / Shutdown /Programmed Sequences Cycles, and Diagnostics pages.
Arrange design support upto Project Closure, as per the requirements on site, and as requested by Field Representative.
Skills
PLC Code development.
Multi PLC capability, AB,Siemens, Mitsubishi, etc,..