Assistant Manager - IE/PE, Paint Shop

1. Work Measurement using MOST for existing models for any changes, also for new models/ Variants.

. 2. Line balancing as per different TACT and different vehicle combination and finalisation of manpower & implementation of same.

3. Responsible for maintaining details and improving the productivity parameters as work content reduction, EWT improvement & Improvement in Eq. Veh/man/year by doing method study, VA-NVA analysis, Video analysis etc.

4. Responsible for Ergonomics study using tools like SSES sheet, V3 Analysis & Equipment Analysis.

5. Responsible for identifying bottlenecks and eliminating the capacity constraints as per volume demand using method study tools (Man-Machine charts, deciding the online - offline strategy, low cost automation. etc.).

6.Responsible for equipment improvement for introduction of new models and variants.

7. Manpower calculation and improvements/kaizens for indirect work like logistics, quality and rework etc.

8.Capturing of Different losses & Improvement in OLE/ OEE by elimination of different losses

9.To Perform Value Stream mapping to find out the NVA s and work to reduce the same.

10.Facility, tools, fixtures planning, budget workout, procurement & implementation for new Variant projects , New Variants introduction as per APQP. Design and establishment of process for new products / models implementation .

11.Workout capital budget requirement, FTG procurement, Installation & commissioning for Product & process change management.

12.Ensure for DCP review as and when required & Process audit rediness for respective shop.

13. Identify & implement Process improvement & WC reduction in existing process to improve overall productivity.

14.Preparation of new layout or modification in existing for improving overall productivity of the Paint shop

15.Design & implement the facility & equipment as per the PPAP guideline.

16. Responsible for making all Contracts (house keeping, system Cleaning,Fabrication) budgeting and monitoring.

17. Monitoring Monthly & yearly Inventory ,overall cost champion and cost controller.

18. Resposnible for Paint BOM creation, updation & monitoring.

19. Knowledge of TPM pillars & responsible for KK pillar & DM pillar

20. Monitor, controll and measures to reduce cost per body . Act as a cost champion.

21. Workout Yearly revenue budget & monitor & control monthly.

4 - 8 years

Automotive, Auto ancilery

B.E. with experience in Ind. Engg. Or Paint technology.

Mfg. Process: design & Development.
Change Management
Resource Management
Quality Systems - ISO/ TS, TMW, DWM, TPM, EMS/OSHAS, MQS
Project Management

Paint shop process equipment knowledge,
MOST system knowledge