Vmc Operator

VMC OPERATOR JOB DESCRIPTION

Position Overview

We're looking for a skilled Vertical Machining Center (VMC) Operator to join our team at Advance Transmissions. In this role, you'll operate sophisticated vertical machining centers to produce precision parts and components according to engineering drawings and specifications. You'll be responsible for setting up, operating, and maintaining VMC machines while ensuring all products meet exact specifications. This position requires proficiency in machine operation, basic understanding of VMC setup, and adherence to quality and safety standards. The VMC Operator reports directly to the VMC Programmer/Supervisor and the Production Manager.

Key Responsibilities

Machine Operation

• Set up and operate vertical machining centers to manufacture parts according to drawings.
• Load raw materials and remove finished parts.
• Position and secure workpieces using proper fixtures and clamps.
• Make necessary offset adjustments during production.
• Follow standard operating procedures for safe machine operation.

Quality Control and Assurance

• Inspect parts during and after machining.
• Check finished parts against technical drawings and specifications.
• Use precision measuring instruments to verify part dimensions.
• Identify and report any quality issues or concerns.
• Sort good parts from defective ones.
• Perform first article inspections on new setups.
• Document inspection results and maintain quality records.

Setup and Tooling

• Set up machines for different jobs, including tool and insert changes.
• Select and install appropriate cutting tools and inserts.
• Set and verify tool offsets.
• Adjust tool offsets when needed.
• Choose correct speeds and feeds for different materials.
• Prepare and verify work-holding fixtures.
• Check and replace worn tools.
• Keep the work area and tools organized and clean.
• Maintain an organized tool inventory.

Programming and Operations

• Read and understand G-code, M-code programs.
• Make minor program adjustments when needed.
• Enter tool offset data into the machine control.
• Monitor program execution and machine parameters.
• Troubleshoot basic programming issues.

Machine Maintenance

• Perform daily machine maintenance checks.
• Clean machines and work areas regularly.
• Monitor and maintain coolant levels.
• Check for unusual sounds or vibrations.
• Report maintenance issues to the technical team.
• Keep detailed maintenance logs.

Documentation and Reporting

• Record production numbers and completion times.
• Report any machine problems or maintenance needs.
• Keep track of material usage.
• Fill out quality control paperwork.
• Document setup procedures.
• Record tool life data.
• Maintain material traceability records.
• Report production quantities and cycle times.

Required Skills and Qualifications

• Diploma with 1-2 years of experience or ITI with 2+ years of experience operating VMC machines, preferable from a tool room / job work enterprise.
• Experience with HMCs or Brother make machines is a plus.
• Ability to read and interpret technical drawings and GD&T.
• Strong knowledge of machining processes and cutting tools.
• Proficient with precision measuring instruments.
• Basic understanding of G-code programming.
• Good math skills for calculating dimensions and offsets.
• Physical ability to handle materials and stand for extended periods.
• Detail-oriented with strong problem-solving skills
• Basic math skills for measurements and calculations.
• Good eye for detail.
• Good communication skills.
• Reliable and punctual.

Work Environment

• Full-time position.
• Must be comfortable working in a manufacturing setting.
• Will require standing for most of the shift.
• Must follow all safety procedures and wear required protective equipment.

Schedule

• Full-time, six days a week.
• May include different shifts (morning, afternoon, or night)
• Overtime as per business requirement may be required.