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10+ Thermax Limited Control Room Engineer Interview Questions and Answers

Updated 22 Jun 2024

Q1. How many percentage setting line safety valve.

Ans.

The percentage setting of a line safety valve depends on the specific system and its requirements.

  • The percentage setting is determined by the pressure drop across the valve and the required flow rate.

  • Typically, line safety valves are set between 10-20% above the system's operating pressure.

  • However, this can vary depending on the specific system and its requirements.

  • It is important to ensure that the valve is set correctly to prevent overpressure and potential safety hazards.

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Q2. Which type of Oil used in turbine?

Ans.

The type of oil used in turbines is typically turbine oil.

  • Turbine oil is specifically designed to meet the lubrication requirements of turbines.

  • It has excellent thermal stability and oxidation resistance.

  • Turbine oil helps reduce friction and wear in the turbine's moving parts.

  • It also provides cooling and helps remove contaminants from the system.

  • Different types of turbine oils are available, such as mineral-based, synthetic, and bio-based oils.

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Q3. Which type of turbine in past company?

Ans.

The type of turbine used in my past company was a gas turbine.

  • Gas turbine was used in my past company.

  • Gas turbines are commonly used in power generation and industrial applications.

  • Gas turbines operate by burning fuel to generate high-pressure gas, which then drives a turbine to produce electricity or mechanical power.

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Q4. How many types of tube mstterls.

Ans.

There are several types of tube materials used in various industries.

  • Common tube materials include steel, copper, aluminum, and plastic.

  • Steel tubes are often used in construction and industrial applications due to their strength and durability.

  • Copper tubes are commonly used in plumbing and HVAC systems for their excellent heat transfer properties.

  • Aluminum tubes are lightweight and corrosion-resistant, making them suitable for applications in the automotive and aerospace indus...read more

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Q5. Which type of boiler in past company?

Ans.

The type of boiler in my past company was a high-pressure steam boiler.

  • The boiler in my past company was a high-pressure steam boiler.

  • It was used to generate steam for various industrial processes.

  • The boiler had a capacity of 10,000 pounds of steam per hour.

  • It was equipped with safety features such as pressure relief valves and temperature controls.

  • Regular maintenance and inspections were conducted to ensure its safe and efficient operation.

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Q6. Working pr of steam in past company?

Ans.

I have experience working with steam in my past company.

  • Operated and maintained steam control systems

  • Monitored steam pressure and temperature

  • Performed regular inspections and maintenance on steam equipment

  • Troubleshooted and resolved steam-related issues

  • Ensured compliance with safety regulations and protocols

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Q7. If in back pressure turbine when inlet flow 40TPH but outlet flow 37TPH exuast then

Ans.

The back pressure turbine is experiencing a flow imbalance between the inlet and outlet, resulting in a lower outlet flow than the inlet flow.

  • Possible causes could include a restriction in the turbine outlet, leakage in the system, or incorrect measurement of flow rates.

  • Check for any blockages or obstructions in the turbine outlet that may be causing the flow imbalance.

  • Verify the accuracy of the flow measurement devices to ensure correct readings are being obtained.

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Q8. How many tonn flow attemper flow

Ans.

The question is asking about the tonnage flow rate of the attemper flow.

  • The tonnage flow rate refers to the amount of material or substance flowing through a system per unit of time.

  • The attemper flow is a term used in control room engineering to describe the flow of a cooling medium, such as water, to regulate temperature.

  • To answer the question, specific data on the attemper flow rate in tons would be required.

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Q9. Emergencies You face in a Thermal power plant

Ans.

Emergencies in a thermal power plant can include fires, equipment failures, and electrical faults.

  • Fires can occur due to fuel leaks or electrical malfunctions.

  • Equipment failures can lead to shutdowns or accidents.

  • Electrical faults can cause power outages or damage to equipment.

  • Other emergencies may include steam leaks, chemical spills, or worker injuries.

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Q10. Types of work permit?

Ans.

There are various types of work permits depending on the country and purpose of employment.

  • Temporary work permits

  • Permanent work permits

  • Seasonal work permits

  • Student work permits

  • Intra-company transfer work permits

  • Skilled worker permits

  • Business visit permits

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Q11. pH value in feed pump and Boiler.

Ans.

pH value is critical in feed pump and boiler to maintain water quality and prevent corrosion.

  • pH value in feed pump should be between 7.5 to 9.5 to prevent corrosion and scaling

  • pH value in boiler should be between 10.5 to 12.0 to prevent acidic corrosion

  • pH value can be controlled by adding chemicals like sodium hydroxide or sulfuric acid

  • Regular monitoring and adjustment of pH value is necessary to ensure efficient operation and prevent damage

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Q12. Boiler light up procedure .

Ans.

The boiler light up procedure is the process of starting and igniting a boiler to generate steam.

  • Ensure all safety measures are in place before starting the procedure.

  • Open the boiler's fuel and air supply valves.

  • Purge the boiler of any remaining gases.

  • Ignite the pilot burner or spark igniter.

  • Monitor the flame and adjust fuel and air flow as needed.

  • Gradually increase the boiler's load and steam pressure.

  • Perform necessary checks and tests to ensure proper functioning.

  • Continue m...read more

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Q13. Types of tubes mstterls

Ans.

Types of tubes materials

  • There are various materials used for tubes, including metals, plastics, and ceramics.

  • Metal tubes are commonly made from stainless steel, copper, or aluminum.

  • Plastic tubes can be made from materials like PVC, polyethylene, or polypropylene.

  • Ceramic tubes are often used in high-temperature applications and can be made from materials like alumina or zirconia.

  • The choice of tube material depends on factors such as the intended application, temperature, press...read more

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Q14. Interlocking of boiler

Ans.

Interlocking of boiler is a safety mechanism that prevents unsafe conditions in the boiler.

  • Interlocking ensures that all safety devices are in place and functioning properly before the boiler can start.

  • It also prevents the boiler from starting if any of the safety devices fail or malfunction.

  • Interlocking can be achieved through electrical or mechanical means.

  • Examples of interlocking devices include pressure switches, temperature sensors, and flow switches.

  • Interlocking is an i...read more

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Q15. Turbine rolling procedure?

Ans.

Turbine rolling procedure is a process of slowly rotating the turbine to check for any abnormalities before starting it.

  • The turbine is rotated at a slow speed to check for any vibrations or unusual noises.

  • The rolling procedure is done to ensure the turbine is in good condition before starting it.

  • The procedure is usually done by the control room engineer or the turbine operator.

  • If any abnormalities are detected during the rolling procedure, the turbine is shut down and mainten...read more

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Q16. Emergency handling of turbine?

Ans.

Emergency handling of turbine involves immediate shutdown and isolation of the affected equipment.

  • Initiate emergency shutdown procedure

  • Isolate the affected equipment

  • Notify relevant personnel

  • Investigate the cause of the emergency

  • Implement corrective actions

  • Resume normal operations only after ensuring safety

  • Regularly conduct emergency drills to ensure preparedness

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Interview Process at Thermax Limited Control Room Engineer

based on 6 interviews
2 Interview rounds
Resume Shortlist Round
Technical Round
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