Sata Vikas India Production Interview Questions and Answers

Q1. Last company name and designation
Ans. 
ABC Company, Senior Production Supervisor
• Managed a team of 20 production workers

• Implemented new production processes to increase efficiency

• Responsible for meeting production targets and deadlines
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Q2. Salary package and other allowance
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Q1. Do you know about press forging
Ans. 
Press forging is a metalworking process where a metal workpiece is shaped by applying compressive force using a press.
• Press forging involves shaping metal by applying compressive force using a press machine.

• It is commonly used in the automotive industry to manufacture components like gears, crankshafts, and connecting rods.

• Press forging can produce parts with high strength and precision.

• The process can be hot forging (...read more
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Q2. What about minimum flash thickness if part forge on 1600 ton press forging
Ans. 
Minimum flash thickness is determined by material properties, part geometry, and press forging parameters.
• Minimum flash thickness is typically calculated based on material flow behavior during forging process.

• Material properties such as flow stress, strain rate sensitivity, and temperature play a key role in determining minimum flash thickness.

• Part geometry, including complexity and draft angles, can also influence the...read more
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Q1. About salary slips and experience latter
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Q2. Notice period in month or days
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Q1. About the troubleshootings
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Q2. Machines details
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Q3. New mold trial Knowledge
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Q4. Oee calculation
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Q5. About the current company PPM
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Q1. Tell me about yourself.
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Q2. What is gemba, power press, type of tool in power press, stamping process
Ans. 
Gemba is a Japanese term for 'the real place', power press is a machine used for stamping metal, tools used in power press include dies and punches, stamping process involves shaping metal by pressing it between dies.
• Gemba is a Japanese term meaning 'the real place' or 'the actual place where work is done'

• Power press is a machine used in metalworking to shape or cut metal using dies and punches

• Tools used in power press...read more
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B.E final project discussion

We are discussed with all staff on current project, customer demand,internal problems, solution

Q1. What is welding? What is your goal?
Ans. 
Welding is a process of joining two or more metal pieces by heating them to a melting point and then allowing them to cool and fuse together.
• Welding involves the use of heat and pressure to join metal pieces together.

• There are several types of welding techniques such as MIG, TIG, Stick, and Flux-Cored welding.

• Welding is used in various industries such as construction, automotive, aerospace, and manufacturing.

• Welding re...read more
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Q1. Where do u live? How will you up down from plant to your home shift wise?
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Q1. What's is 5s and clero
Ans. 
5S is a methodology for workplace organization and standardization. Clero is not a recognized term in production engineering.
• 5S stands for Sort, Set in Order, Shine, Standardize, and Sustain

• It aims to improve efficiency, safety, and quality by organizing and standardizing the workplace

• Examples of 5S implementation include color-coding tools, labeling storage areas, and creating visual work instructions

• Clero is not a re...read more
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Q2. What's is tpm and tpm piller
Ans. 
TPM stands for Total Productive Maintenance, a system that aims to maximize equipment effectiveness and minimize downtime.
• TPM is a maintenance strategy that involves all employees in the organization

• TPM focuses on improving equipment reliability, reducing downtime, and increasing productivity

• TPM Pillar refers to the eight key areas of focus in TPM implementation, including autonomous maintenance, planned maintenance, a...read more
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Q3. About your self and what do you work
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Q4. What do you safty and you know ppe
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Q5. What is this type of fire
Ans. 
The question is incomplete. Please provide more context.
• Please provide more information about the fire in question.

• Is it a chemical fire, electrical fire, or a fire caused by combustible materials?

• Each type of fire requires a different approach for extinguishing it.
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Q1. Technical questions
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Q2. Manpower handling
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Q1. What is relay and it's function working
Ans. 
A relay is an electrically operated switch that uses an electromagnet to mechanically control the switching action.
• Relays are used to control high power circuits with low power signals.

• They can be used to control motors, lights, and other electrical devices.

• Relays have an input coil that generates a magnetic field when current flows through it.

• This magnetic field attracts a movable armature, which closes or opens the s...read more
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Q2. Why we are using switches and not relay in some of domestic applications
Ans. 
Switches are used instead of relays in some domestic applications due to their smaller size, lower cost, and faster response time.
• Switches are smaller in size compared to relays, making them more suitable for compact domestic appliances.

• Switches are generally less expensive than relays, making them a cost-effective choice for domestic applications.

• Switches have a faster response time compared to relays, allowing for qu...read more
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Q3. What do you know about relay
Ans. 
A relay is an electrically operated switch that uses an electromagnet to mechanically control the switching action.
• Relays are commonly used in electrical systems to control high-power devices with low-power signals.

• They consist of a coil, an armature, and a set of contacts.

• When the coil is energized, the armature moves and closes or opens the contacts, allowing or interrupting the flow of current.

• Relays are used in var...read more
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Q4. Do you know the manufacturing procedure of relays
Ans. 
Yes, I know the manufacturing procedure of relays.
• Relays are electromechanical devices used to control the flow of electricity in a circuit.

• The manufacturing procedure involves several steps such as designing, prototyping, testing, and mass production.

• Designing includes selecting the appropriate materials, determining the specifications, and creating the circuit diagram.

• Prototyping involves creating a working model to ...read more
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Q5. Do heard about epoxy and its use for relay
Ans. 
Yes, epoxy is commonly used in relays for its insulating and adhesive properties.
• Epoxy is a type of resin that can be used as an adhesive or coating.

• In relays, epoxy is often used to encapsulate and protect the internal components.

• It provides insulation and helps to prevent moisture or dust from entering the relay.

• Epoxy can also improve the mechanical strength and stability of the relay.

• For example, epoxy is used in au...read more
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Q6. Which material use for relay contact soldering
Ans. 
The material used for relay contact soldering is typically silver or silver alloy.
• Silver or silver alloy is commonly used for relay contact soldering due to its high electrical conductivity and low resistance.

• Silver solder has a lower melting point compared to other solder materials, making it suitable for delicate electronic components.

• The use of silver or silver alloy solder helps ensure reliable and efficient electr...read more
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Q7. Tell 5 real time applications of relayss
Ans. 
Relays are used in various real-time applications for controlling electrical circuits.
• Industrial automation: Relays are used to control motors, pumps, and other industrial equipment.

• Power distribution: Relays are used in power grids to control the flow of electricity and protect against overloads.

• Automotive industry: Relays are used in vehicles for controlling headlights, wipers, and other electrical systems.

• Telecommun...read more
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