MIDHANI Instrumentation Technician Interview Questions and Answers

Q1. 7QC tools, 5'S, OEE formula, 4M change management, analysis,
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What is your role in the company, and how did you achieve your target?

Q1. Which parameters not affects the quality of casting but can reduce the CT ?
Ans. 
Parameters like mold temperature, pouring temperature, and cooling rate can reduce the casting cycle time without affecting quality.
• Mold temperature

• Pouring temperature

• Cooling rate
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Q1. What is the reason of resigning from your current company?
Ans. For both personal and professional growth.
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Q1. Production department
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Q2. Production supervisor
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Q3. Hr solutions management
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Q4. Manager solutions
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Q5. Gm head of the department
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Q1. What is lean manufacturing
Ans. 
Lean manufacturing is a systematic approach to identifying and eliminating waste in the production process.
• Focuses on continuous improvement

• Aims to increase efficiency and reduce costs

• Involves all employees in the process

• Uses tools such as value stream mapping and 5S

• Examples include Toyota Production System and Kaizen
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Q2. How do you plan production
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Q1. OEE Calculation and How to Improve it
Ans. 
OEE is a measure of manufacturing productivity. Improving it involves reducing downtime, increasing speed, and minimizing defects.
• Calculate OEE by multiplying availability, performance, and quality rates.

• Reduce downtime by improving maintenance and scheduling.

• Increase speed by optimizing processes and equipment.

• Minimize defects by improving quality control and training.

• Use data analysis to identify areas for improvemen...read more
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Q2. Problem Solving tools and various uses of it
Ans. 
Problem solving tools are techniques used to identify, analyze and solve problems.
• Root Cause Analysis (RCA) helps identify the underlying cause of a problem

• Fishbone Diagrams help identify the potential causes of a problem

• 5 Whys technique helps identify the root cause of a problem by asking 'why' five times

• Pareto Analysis helps prioritize problems based on their impact

• Brainstorming helps generate ideas and solutions to ...read more
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Q3. How TPM is implemented in shopfloor
Ans. 
TPM is implemented in shopfloor through a structured approach involving 5S, autonomous maintenance, and continuous improvement.
• TPM involves a cultural shift towards proactive maintenance and continuous improvement

• The implementation process starts with 5S to create a clean and organized workplace

• Autonomous maintenance involves empowering operators to perform routine maintenance tasks

• TPM also involves planned maintenance...read more
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Q1. REGARDING RUBBERS AND POLYMER RELATED QUESTIONS
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Q2. REGARDING 5S AND SAFETY MEASURES AND TPM POLICIES
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