India Glycols Production Manager Interview Questions and Answers

Q1. As a GET, you have to crack technical and apptitue test first.
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Q2. Second will be the technical interview.
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Q3. Third and final interview will be the interogation with HR head.
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Q1. Ask about previous company process and some basic technical questions
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Q1. Ask about family background
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Q1. Sulphuric acid manufacturing process
Ans. 
Sulfuric acid is produced through the contact process, involving the oxidation of sulfur dioxide to sulfur trioxide, followed by the hydration of sulfur trioxide.
• Sulfur dioxide is oxidized to sulfur trioxide using a catalyst such as vanadium pentoxide.

• Sulfur trioxide is then hydrated to form sulfuric acid.

• The process involves multiple steps and careful control of temperature and pressure.

• The contact process is the most...read more
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Q2. Furnace operation philosophy
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The operation philosophy of a furnace focuses on maintaining optimal temperature, efficiency, and safety to ensure proper functioning.
• Optimizing temperature control to achieve desired heating levels

• Ensuring efficient fuel consumption for cost-effectiveness

• Prioritizing safety measures to prevent accidents and damage

• Regular maintenance and monitoring to prolong furnace lifespan
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Include aptitude questions

Q1. Basic questions and questions related to your feild
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Q1. Domain related questions
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Q2. Previous job related questions
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Q1. About your self and experience details
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Q2. Your job responsibilities and achievements
Ans. 
Managed production team, optimized processes, increased efficiency by 20%, reduced costs by 15%
• Led a team of 30 production staff to meet daily production targets

• Implemented new production processes resulting in a 20% increase in efficiency

• Identified cost-saving opportunities and reduced production costs by 15%

• Streamlined inventory management system to minimize waste and improve inventory turnover rate
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Q1. How to find difference in Air and N2 in your plant
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To find the difference in Air and N2 in a plant, analyze the composition and properties of each gas.
• Analyze the composition of Air (mainly nitrogen and oxygen) and N2 (pure nitrogen)

• Measure the concentration of each gas in the plant

• Consider the properties of each gas such as density, boiling point, and reactivity

• Use gas detection equipment to identify and quantify the presence of Air and N2
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Q2. Waste generation of your plant
Ans. 
Our plant generates approximately 100 tons of waste per month.
• We have implemented waste reduction strategies to minimize our environmental impact.

• We segregate waste into different categories for proper disposal and recycling.

• Regular waste audits are conducted to track and analyze our waste generation.

• Examples: paper waste, plastic waste, organic waste, hazardous waste
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Q3. Difference Between Hazop and Hira
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HAZOP focuses on identifying potential hazards in a process, while HIRA assesses risks associated with those hazards.
• HAZOP stands for Hazard and Operability Study, which is a structured technique used to identify potential hazards in a process plant.

• HIRA stands for Hazard Identification and Risk Assessment, which involves assessing the risks associated with identified hazards.

• HAZOP is more focused on identifying specif...read more
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Q1. Keep documents otanthatic
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Q1. Present knowledge to be delivered
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