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80+ Ishmeet Consultant Interview Questions and Answers

Updated 3 Feb 2025
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Q1. If reactor pressure or synthesis pressure increases then how to be control.

Ans.

Reactor pressure or synthesis pressure can be controlled by adjusting cooling or heating, or by releasing excess pressure.

  • Adjust cooling or heating to maintain pressure

  • Release excess pressure through safety valves

  • Monitor pressure regularly to prevent overpressure

  • Use pressure relief devices such as rupture discs or pressure relief valves

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Q2. From where you receive raw materials and where you selling your products?

Ans.

We receive raw materials from various suppliers and sell our products through our website and retail stores.

  • Raw materials are sourced from trusted suppliers based on quality and cost-effectiveness.

  • We maintain a good relationship with our suppliers to ensure timely delivery and availability of materials.

  • Our products are sold through our website and retail stores located in major cities.

  • We also have tie-ups with online marketplaces to reach a wider audience.

  • Sales data is regula...read more

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Q3. In manufacturing process of aluminium chloride removing hydrogen where to be consumed.

Ans.

Hydrogen is consumed in the reaction with chlorine gas to form hydrogen chloride.

  • Hydrogen is removed from aluminium chloride by reacting it with chlorine gas.

  • The reaction produces hydrogen chloride gas.

  • Hydrogen chloride gas is a byproduct of the manufacturing process.

  • Hydrogen chloride gas can be used in the production of PVC.

  • The reaction is exothermic and releases heat.

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Q4. What is process safety in your organization?

Ans.

Process safety in our organization involves identifying, evaluating, and controlling potential hazards to prevent accidents.

  • We have a comprehensive hazard identification and risk assessment process

  • We regularly conduct safety audits and inspections

  • We provide training to employees on safe work practices

  • We have emergency response plans in place

  • Examples of process safety hazards include chemical spills, fires, and explosions

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Q5. What is the basic difference in Procurement and Post ordering

Ans.

Procurement is the process of acquiring goods or services, while post-ordering involves activities after the order has been placed.

  • Procurement involves identifying the need for goods or services, selecting suppliers, negotiating contracts, and placing orders.

  • Post-ordering involves activities such as tracking the order, receiving and inspecting the goods, processing invoices, and resolving any issues that may arise.

  • Procurement is a proactive process, while post-ordering is rea...read more

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Q6. What is use of HCl in your organization?

Ans.

HCl is used in our organization for various purposes including laboratory testing, cleaning, and pH adjustment.

  • HCl is commonly used in laboratory testing to analyze and identify different substances.

  • It is used for cleaning and removing mineral deposits from equipment and surfaces.

  • HCl is also used for pH adjustment in various processes and reactions.

  • In some cases, it is used as a reagent in chemical reactions to facilitate specific transformations.

  • For example, HCl can be used ...read more

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Q7. What is dry bulb temperature?

Ans.

Dry bulb temperature is the temperature of the air measured by a thermometer.

  • It is the most commonly used temperature measurement in HVAC systems.

  • It is also known as air temperature.

  • It does not take into account the moisture content of the air.

  • It is measured using a thermometer placed in a shaded area.

  • It is used to calculate the relative humidity of the air.

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Q8. How types of steam you using in your organization?

Ans.

We use two types of steam in our organization: saturated and superheated steam.

  • Saturated steam is commonly used for heating and sterilization processes.

  • Superheated steam is used for power generation and industrial processes.

  • The type of steam used depends on the specific application and equipment being used.

  • For example, in a steam turbine, superheated steam is used to generate electricity.

  • In a sterilization process, saturated steam is used to kill bacteria and other microorgan...read more

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Q9. Wht subject is your favourite subject in your education time?

Ans.

My favorite subject in my education time was Mathematics.

  • I enjoyed solving complex mathematical problems.

  • I found joy in discovering patterns and relationships in numbers.

  • I appreciated the logical and analytical thinking required in mathematics.

  • Mathematics helped me develop problem-solving skills that are valuable in engineering.

  • I excelled in mathematics and consistently achieved high grades in the subject.

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Q10. What products of birla producing here?

Ans.

Birla produces a wide range of products including cement, chemicals, textiles, and more.

  • Cement

  • Chemicals

  • Textiles

  • Pulp and paper

  • Metals

  • Fertilizers

  • Insulators

  • Financial services

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Q11. What is distillation?

Ans.

Distillation is a process of separating components of a liquid mixture based on their different boiling points.

  • Distillation involves heating a liquid mixture to vaporize the more volatile components.

  • The vapor is then cooled and condensed back into a liquid, separating it from the less volatile components.

  • The separated components can have different boiling points, allowing for purification or concentration of specific substances.

  • Examples of distillation include the production ...read more

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Q12. Tell about safety types?

Ans.

Safety types refer to different categories or aspects of safety measures in engineering.

  • Physical safety: Ensuring protection from physical hazards like falls, electrical shocks, or accidents.

  • Chemical safety: Preventing exposure to hazardous chemicals or substances.

  • Fire safety: Implementing measures to prevent and control fires.

  • Environmental safety: Addressing concerns related to pollution, waste management, and sustainability.

  • Personal protective equipment (PPE): Providing app...read more

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Q13. Write in your company products reactions and balance it.

Ans.

Our company produces a range of chemical products for various industries.

  • We produce acids, bases, and salts for use in manufacturing processes.

  • Our products undergo various reactions such as neutralization, precipitation, and oxidation-reduction.

  • For example, our hydrochloric acid (HCl) reacts with sodium hydroxide (NaOH) to form sodium chloride (NaCl) and water (H2O). The balanced equation is: HCl + NaOH → NaCl + H2O

  • Another example is the reaction between iron (Fe) and oxygen ...read more

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Q14. Details of crystallization, evaporation & pumps

Ans.

Crystallization, evaporation, and pumps are all important processes in chemical engineering.

  • Crystallization is the process of forming solid crystals from a solution or melt.

  • Evaporation is the process of removing liquid from a solution to concentrate it.

  • Pumps are used to move fluids through a system, such as in a distillation column.

  • Different types of pumps include centrifugal pumps, positive displacement pumps, and diaphragm pumps.

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Q15. How will you handle the vendors with poor response

Ans.

I will communicate with them to understand the reason for poor response and work towards finding a solution.

  • Initiate a conversation with the vendor to understand the reason for poor response

  • Identify the areas where the vendor is facing challenges and work towards finding a solution

  • Set clear expectations and timelines for future communication and follow-up

  • Consider alternative vendors if the poor response persists despite efforts to resolve the issue

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Q16. Describe in your old company interlocking systems.

Ans.

Interlocking systems are safety mechanisms that prevent two or more things from happening at the same time.

  • Interlocking systems are commonly used in railways to prevent two trains from entering the same track at the same time.

  • In manufacturing plants, interlocking systems are used to prevent machines from operating if safety guards are not in place.

  • Interlocking systems can also be used in elevators to prevent the doors from opening if the elevator is not on the same floor.

  • Thes...read more

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Q17. Reduce routine Maintenance & Increase planned maintenance

Ans.

To reduce routine maintenance and increase planned maintenance, focus on preventive maintenance strategies, implement predictive maintenance technologies, prioritize critical assets, and improve scheduling and resource allocation.

  • Implement a preventive maintenance program to address issues before they become costly breakdowns.

  • Utilize predictive maintenance technologies such as sensors and data analytics to anticipate equipment failures.

  • Prioritize critical assets that have the...read more

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Q18. How made aluminium chloride?

Ans.

Aluminium chloride is made by reacting aluminium with chlorine gas.

  • Aluminium is first heated to a high temperature to remove any oxide layer.

  • Chlorine gas is then passed over the heated aluminium.

  • The reaction produces aluminium chloride as a white powder.

  • The equation for the reaction is: 2Al + 3Cl2 -> 2AlCl3

  • Aluminium chloride is commonly used as a catalyst in organic chemistry reactions.

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Q19. Which sefty precautions you follow explain him.

Ans.

I follow safety precautions by wearing appropriate personal protective equipment, following proper procedures, and being aware of my surroundings.

  • Always wear the necessary personal protective equipment (PPE) such as helmets, gloves, and safety goggles.

  • Follow all safety procedures and protocols provided by the company or organization.

  • Be aware of your surroundings and potential hazards to prevent accidents.

  • Regularly inspect and maintain equipment to ensure safe operation.

  • Partic...read more

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Q20. Explain any troubleshooting activity

Ans.

Troubleshooting involves identifying and resolving problems in a system or process.

  • Identify the problem and gather information about it

  • Develop and test hypotheses to determine the cause of the problem

  • Implement a solution and test to ensure it resolves the problem

  • Document the troubleshooting process and solution for future reference

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Q21. methodologies/management used in your project for increased quality and decreased time and cost of project.

Ans.

We implemented Lean Construction methodologies to improve quality and reduce project duration and costs.

  • Implemented Lean Construction methodologies

  • Used value engineering to optimize project costs

  • Implemented quality control measures at every stage of the project

  • Utilized project management software for efficient scheduling and resource allocation

  • Implemented continuous improvement processes to identify and address bottlenecks

  • Collaborated closely with stakeholders to ensure timel...read more

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Q22. What is wet bulb temperature?

Ans.

Wet bulb temperature is the lowest temperature that can be achieved through evaporative cooling of a wet surface.

  • It is measured using a thermometer with a wet wick around the bulb.

  • It is used to determine relative humidity and dew point.

  • It is an important parameter in HVAC systems and weather forecasting.

  • Example: If the dry bulb temperature is 30°C and the wet bulb temperature is 25°C, the relative humidity is approximately 50%.

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Q23. Make a 2-4 pass heat exchanger design.

Ans.

A 2-4 pass heat exchanger design involves multiple passes of fluid flow to increase heat transfer efficiency.

  • Determine the heat transfer rate required and the fluids involved

  • Select appropriate materials for the heat exchanger

  • Determine the number of passes required based on the heat transfer coefficient and pressure drop

  • Design the heat exchanger with appropriate dimensions and flow paths

  • Consider factors such as fouling, corrosion, and maintenance

  • Examples of 2-4 pass heat excha...read more

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Q24. What is humidity?

Ans.

Humidity is the amount of water vapor present in the air.

  • Humidity can be measured using a hygrometer.

  • High humidity can make the air feel heavy and uncomfortable.

  • Low humidity can cause dry skin and respiratory problems.

  • Humidity affects the rate of evaporation and can impact weather patterns.

  • Relative humidity is the ratio of the amount of water vapor in the air to the maximum amount the air can hold at a given temperature.

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Q25. What is anhydrous?

Ans.

Anhydrous refers to a substance that does not contain water molecules.

  • Anhydrous substances are often used in industrial processes where water can interfere with the reaction or product.

  • Examples of anhydrous substances include anhydrous ammonia, anhydrous ethanol, and anhydrous magnesium sulfate.

  • Anhydrous can also refer to a state where all water has been removed, such as anhydrous conditions in a laboratory experiment.

  • Anhydrous can be dangerous to handle as they can be highly...read more

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Q26. Describe about distillation?

Ans.

Distillation is a process of separating components of a mixture based on their boiling points.

  • It involves heating the mixture to vaporize the component with the lowest boiling point.

  • The vapor is then condensed and collected as a separate liquid.

  • This process can be used to purify liquids, separate different components of a mixture, and extract essential oils from plants.

  • Examples include the production of gasoline from crude oil and the purification of alcohol for consumption.

  • D...read more

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Q27. Describe about chlorination?

Ans.

Chlorination is the process of adding chlorine to water to kill bacteria and other harmful microorganisms.

  • Chlorination is commonly used in water treatment plants to ensure safe drinking water.

  • Chlorine gas or sodium hypochlorite can be used for chlorination.

  • The amount of chlorine added to water is measured in parts per million (ppm).

  • Chlorination can also be used to disinfect swimming pools and other recreational water sources.

  • Over-chlorination can lead to the formation of harm...read more

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Q28. What is scaffolding? Type of scaffolding

Ans.

Scaffolding is a temporary structure used to support workers and materials during construction or maintenance work.

  • There are different types of scaffolding such as suspended, supported, and mobile.

  • Suspended scaffolding is hung from the roof or a tall structure.

  • Supported scaffolding is built from the ground up and supported by poles or frames.

  • Mobile scaffolding is movable and can be easily transported from one location to another.

  • Scaffolding is used to provide a safe working p...read more

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Q29. Describe your company utility services.

Ans.

Our company provides a range of utility services to meet the needs of our customers.

  • We offer electricity, gas, and water services to residential and commercial customers.

  • Our utility services are reliable and affordable.

  • We have a customer service team available 24/7 to assist with any issues or concerns.

  • We also offer energy-saving programs and incentives to help customers reduce their utility bills.

  • Our company is committed to sustainability and reducing our environmental impac...read more

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Q30. Really Codination and how to fill parameters?

Ans.

Coordination is the process of ensuring that different parts of a system work together effectively.

  • Coordination involves identifying the different parameters that need to be filled in order to achieve the desired outcome.

  • These parameters can include things like timing, resource allocation, communication protocols, and more.

  • Effective coordination requires clear communication, careful planning, and ongoing monitoring and adjustment.

  • For example, in a power grid, coordination mig...read more

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Q31. What kind of products Mostly sell in the market

Ans.

Various products sell in the market depending on the industry, including consumer goods, electronics, pharmaceuticals, and more.

  • Consumer goods such as clothing, food, and household items are popular in the market.

  • Electronics like smartphones, laptops, and TVs are in high demand.

  • Pharmaceuticals including prescription drugs, over-the-counter medications, and supplements are essential products in the market.

  • Other products like automotive parts, beauty products, and home applianc...read more

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Q32. What is the cycle time of the TSD process?

Ans.

The cycle time of the TSD process refers to the total time taken for one complete cycle of the process.

  • Cycle time is calculated by adding up the time taken for each individual step in the process.

  • It is important to optimize cycle time to improve efficiency and productivity.

  • For example, if the TSD process involves three steps that take 10 minutes, 15 minutes, and 20 minutes respectively, the cycle time would be 45 minutes.

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Q33. What is MCT, and why is it important to check?

Ans.

MCT stands for Medium Chain Triglycerides, important for energy production, weight management, and brain health.

  • MCTs are easily digested and absorbed by the body, providing a quick source of energy.

  • They can aid in weight management by increasing feelings of fullness and boosting metabolism.

  • MCTs have been shown to have cognitive benefits, supporting brain health and function.

  • Common food sources of MCTs include coconut oil, palm kernel oil, and dairy products.

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Q34. How will you manage a case of bresthlessness?

Ans.

Breathlessness can be managed by identifying the underlying cause and providing appropriate treatment.

  • Assess the severity of breathlessness using a scale such as the Modified Borg Scale

  • Identify the underlying cause of breathlessness through a thorough history and physical examination

  • Provide appropriate treatment based on the underlying cause, such as bronchodilators for asthma or diuretics for heart failure

  • Administer oxygen therapy if necessary

  • Monitor the patient's response t...read more

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Q35. Turbine Over hauling activities

Ans.

Turbine overhauling activities involve disassembling, inspecting, repairing, and reassembling turbine components to ensure optimal performance.

  • Turbine overhauling is a critical maintenance activity to ensure the efficient operation of turbines.

  • It involves disassembling the turbine to inspect and assess the condition of components.

  • Repairs or replacements are made as necessary to address any issues found during inspection.

  • After repairs, the turbine is reassembled and tested to ...read more

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Q36. How do you get adjusted with Tamil as a language barrier and Location.

Ans.

I have experience working in diverse locations and have learned basic Tamil to communicate effectively.

  • I have previous experience working in diverse locations, which has helped me adapt quickly to new environments.

  • I have taken the initiative to learn basic Tamil to overcome the language barrier and communicate effectively with the local team.

  • I have found that immersing myself in the local culture and being open to learning new languages has helped me build strong relationship...read more

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Q37. What is the mechanism of paints?

Ans.

Paints work by forming a protective and decorative layer on surfaces through a combination of pigments, binders, solvents, and additives.

  • Pigments provide color and opacity to the paint

  • Binders hold the pigments together and adhere them to the surface

  • Solvents help in the application and drying of the paint

  • Additives improve properties like durability, gloss, and flow of the paint

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Q38. What is enterocolitis and how will you treat it?

Ans.

Enterocolitis is inflammation of the small intestine and colon.

  • Symptoms include diarrhea, abdominal pain, and fever.

  • Treatment may involve antibiotics, hydration, and electrolyte replacement.

  • In severe cases, hospitalization may be necessary.

  • Prevention includes proper hand hygiene and food safety measures.

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Q39. What is safety? What is leading indicator & lagging indicator?

Ans.

Safety is the state of being protected from harm, injury, or danger.

  • Safety involves identifying and mitigating potential hazards in the workplace or environment.

  • Leading indicators are proactive measures that can predict future safety performance, such as safety training or equipment maintenance.

  • Lagging indicators are reactive measures that track past safety performance, such as injury rates or incident reports.

  • Safety is a crucial aspect of many industries, including construct...read more

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Q40. Best Strategy for New Product Market

Ans.

The best strategy for launching a new product in the market involves thorough market research, targeted marketing campaigns, building strong relationships with key stakeholders, and continuous monitoring and adaptation.

  • Conduct market research to understand the target audience, competition, and market trends

  • Develop a comprehensive marketing plan that includes targeted campaigns to reach potential customers

  • Build strong relationships with key stakeholders such as distributors, r...read more

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Q41. What is your latest achievement in maintenance?

Ans.

Implemented a preventive maintenance program that reduced equipment downtime by 20%.

  • Developed and implemented a preventive maintenance program

  • Reduced equipment downtime by 20%

  • Improved overall equipment reliability and efficiency

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Q42. Control valve positioner working principle. Types of sov.

Ans.

Control valve positioner is a device used to control the position of a control valve based on the input signal.

  • Control valve positioner ensures accurate control of the valve position.

  • It receives a control signal from the controller and adjusts the valve position accordingly.

  • The positioner compares the valve position with the desired position and sends a pneumatic signal to the actuator to adjust the valve accordingly.

  • There are different types of control valve positioners such...read more

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Q43. What is ptw system? And used for ptw

Ans.

PTW system stands for Permit to Work system. It is used to ensure that work is carried out safely and efficiently.

  • PTW system is a formal written procedure used to control high-risk activities.

  • It involves obtaining permission before starting any work that carries a significant risk.

  • It ensures that all necessary safety precautions are taken before work begins.

  • Examples of high-risk activities that require PTW include working at height, hot work, and confined space entry.

  • PTW syst...read more

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Q44. What is the dispersion process?

Ans.

Dispersion process refers to the distribution of particles or components within a medium.

  • Dispersion involves breaking down larger particles into smaller ones to evenly distribute them in a medium.

  • Common methods of dispersion include stirring, ultrasonication, and homogenization.

  • Examples of dispersion processes include mixing paint pigments in a solvent and dispersing nanoparticles in a polymer matrix.

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Q45. How will ensure that product is fit to use.

Ans.

I will ensure product fitness by implementing quality control measures and conducting thorough testing.

  • Implementing quality control measures to ensure consistency and reliability

  • Conducting thorough testing to identify any defects or issues

  • Following industry standards and regulations to ensure product safety

  • Collaborating with cross-functional teams to address any concerns or issues

  • Continuously monitoring and improving processes to maintain product quality

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Q46. What is your Aim point for plant progress?

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Q47. Plc HMI of working condition instrument

Ans.

PLC HMI is a crucial component in ensuring the proper functioning of instruments in industrial settings.

  • PLC HMI (Programmable Logic Controller Human Machine Interface) allows operators to monitor and control the instrument's working conditions.

  • It provides real-time data, alarms, and notifications to ensure smooth operation.

  • Examples of working condition instruments include temperature sensors, pressure gauges, flow meters, etc.

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Q48. What is the profile of Vane in Churn/mixer.

Ans.

Vane in churn/mixer is a rotating blade that helps in mixing and churning ingredients efficiently.

  • Vane is typically made of stainless steel or other durable materials.

  • It is designed to create turbulence and promote thorough mixing of ingredients.

  • The shape and size of the vane can vary depending on the specific application.

  • Vanes are commonly used in industrial mixers, blenders, and churns.

  • Proper maintenance of vanes is essential to ensure optimal performance of the churn/mixer...read more

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Q49. Plant load factor

Ans.

Plant load factor is a measure of the actual output of a power plant compared to its maximum possible output.

  • Plant load factor is calculated by dividing the actual energy generated by the plant over a specific period by the maximum possible energy that could have been generated during the same period.

  • It is expressed as a percentage and indicates how efficiently a power plant is being utilized.

  • A high plant load factor indicates that the plant is being operated efficiently, whi...read more

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Q50. How many countries handling and what is the target

Ans.

I currently handle sales in 5 countries with a target of increasing to 8 countries by next year.

  • Currently handling sales in 5 countries

  • Targeting to increase to 8 countries by next year

  • Regularly reviewing market potential in new regions

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Q51. What is value of water pH?

Ans.

The value of water pH indicates its acidity or alkalinity.

  • Water pH is a measure of how acidic or alkaline the water is.

  • The pH scale ranges from 0 to 14, with 7 being neutral.

  • A pH below 7 indicates acidity, while a pH above 7 indicates alkalinity.

  • Pure water has a pH of 7.

  • Different substances can affect the pH of water, such as pollutants or minerals.

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Q52. How many tons for 1 kilogram?

Ans.

1 kilogram is equal to 0.001 metric tons.

  • 1 kilogram = 0.001 metric tons

  • To convert kilograms to metric tons, divide by 1000

  • Example: 5 kilograms = 5 * 0.001 = 0.005 metric tons

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Q53. How many types of valve and name

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Q54. Equipment standard operating procedures

Ans.

Equipment standard operating procedures ensure safe and efficient use of machinery.

  • Equipment SOPs outline step-by-step instructions for operating machinery

  • They include safety protocols and maintenance procedures

  • Regular training and updates to SOPs are necessary to ensure compliance and safety

  • Examples of equipment SOPs include forklift operation, machine maintenance, and emergency shutdown procedures

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Q55. Cooling tower principal

Ans.

Cooling tower is a heat rejection device that removes waste heat from a process system.

  • It works on the principle of evaporative cooling

  • Water is circulated through the tower and is exposed to air, which causes some of the water to evaporate

  • The heat from the process system is transferred to the water, which is then released into the atmosphere

  • The cooled water is then recirculated back into the process system

  • The tower can be made of various materials such as concrete, steel, or ...read more

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Q56. What does vendor management involve?

Ans.

Vendor management involves overseeing relationships with suppliers to ensure quality, cost-effectiveness, and timely delivery of goods and services.

  • Identifying and selecting vendors based on criteria such as quality, price, and reliability

  • Negotiating contracts and terms with vendors to ensure favorable terms for the company

  • Monitoring vendor performance and addressing any issues or concerns that may arise

  • Managing relationships with vendors to foster collaboration and long-term...read more

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Q57. Instrument of working

Ans.

Instruments of working refer to the tools and equipment used by engineers to carry out their tasks.

  • Instruments of working can include measuring devices such as calipers and micrometers.

  • They can also include tools like wrenches, screwdrivers, and power drills.

  • Specialized instruments like oscilloscopes and signal generators are used in electronics engineering.

  • Safety equipment such as goggles, gloves, and helmets are also important instruments of working.

  • Proper maintenance and c...read more

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Q58. Type of Heat exchangers

Ans.

Heat exchangers are devices used to transfer heat between two or more fluids.

  • Shell and tube heat exchangers

  • Plate heat exchangers

  • Double pipe heat exchangers

  • Spiral heat exchangers

  • Air-cooled heat exchangers

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Q59. Market potential

Ans.

Market potential refers to the total revenue that can be generated by a product or service within a specific market.

  • Analyze market size and growth trends

  • Identify target customer segments

  • Assess competition and market share

  • Evaluate pricing strategies and distribution channels

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Q60. Plc HMI of working condition

Ans.

PLC HMI is a crucial component in monitoring and controlling the working condition of industrial equipment.

  • PLC HMI allows operators to monitor and control various processes in real-time

  • It provides a user-friendly interface for operators to interact with the equipment

  • PLC HMI displays important data such as temperature, pressure, and flow rates

  • It can alert operators of any malfunctions or deviations from set parameters

  • Examples of PLC HMI include Siemens SIMATIC HMI panels and A...read more

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Q61. What is air conditioning

Ans.

Air conditioning is a system that cools and dehumidifies air in an enclosed space to provide comfort.

  • Air conditioning systems use refrigerants to cool the air.

  • They remove heat and moisture from the air to create a more comfortable environment.

  • Air conditioning can also help improve air quality by filtering out pollutants and allergens.

  • Examples of air conditioning systems include central air conditioning units, window units, and portable air conditioners.

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Q62. What is the lean manufacturing

Ans.

Lean manufacturing is a systematic method for eliminating waste within a manufacturing system while maximizing productivity.

  • Focuses on continuous improvement

  • Aims to reduce waste in all forms (time, resources, etc.)

  • Involves empowering employees to identify and solve problems

  • Uses tools like value stream mapping, 5S, and kanban

  • Originated from the Toyota Production System

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Q63. What is kaizen activity

Ans.

Kaizen activity is a continuous improvement process that involves all employees in making small changes to improve efficiency and quality.

  • Kaizen is a Japanese term meaning 'change for the better'

  • It focuses on making small, incremental improvements in processes and systems

  • Kaizen involves all employees in the organization, from top management to frontline workers

  • Examples of kaizen activities include implementing 5S methodology, reducing waste in production processes, and improv...read more

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Q64. what is Scaffolding erection work

Ans.

Scaffolding erection work involves setting up temporary structures to support workers and materials during construction or maintenance.

  • Scaffolding is used to provide a safe working platform at height

  • It involves assembling metal pipes, tubes, and boards to create a sturdy structure

  • Proper training and safety measures are essential to prevent accidents

  • Examples include setting up scaffolding around a building for painting or repairs

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Q65. Tell about water properties

Ans.

Water properties include cohesion, adhesion, high specific heat, universal solvent, and density anomaly.

  • Cohesion: Water molecules stick to each other due to hydrogen bonding.

  • Adhesion: Water molecules stick to other substances due to polarity.

  • High specific heat: Water can absorb a lot of heat before temperature changes.

  • Universal solvent: Water can dissolve many substances due to its polarity.

  • Density anomaly: Water is most dense at 4 degrees Celsius.

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Q66. How we increase deaerator temperature

Ans.

To increase deaerator temperature, increase the steam flow rate or decrease the cooling water flow rate.

  • Increase the steam flow rate into the deaerator

  • Decrease the cooling water flow rate through the deaerator

  • Adjust the pressure of the steam entering the deaerator

  • Increase the surface area of the deaerator to enhance heat transfer

  • Improve the insulation of the deaerator to minimize heat loss

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Q67. 40% of 800 how much?

Ans.

40% of 800 is 320.

  • Calculate 40% of 800 by multiplying 800 by 0.4.

  • 40% of 800 = 800 * 0.4 = 320.

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Q68. Ways of working

Ans.

Collaboration, communication, adaptability, problem-solving, time management

  • Collaborate with team members to achieve sales targets

  • Communicate effectively with clients to understand their needs

  • Adapt to changes in the market and adjust sales strategies accordingly

  • Problem-solve to overcome obstacles in the sales process

  • Manage time efficiently to prioritize tasks and meet deadlines

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Q69. Big achievement in last 6 months

Ans.

Successfully led a team to complete a complex project ahead of schedule

  • Managed a team of 10 engineers to complete a project within 4 months, 2 months ahead of schedule

  • Implemented agile methodology to streamline the project timeline and improve communication within the team

  • Coordinated with cross-functional teams to ensure timely delivery of required resources and materials

  • Conducted regular team meetings and provided feedback to team members to ensure project progress

  • Received p...read more

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Q70. What is future plaining?

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Q71. Tell about pH scale

Ans.

pH scale is a measure of acidity or alkalinity of a solution on a scale of 0 to 14.

  • pH below 7 indicates acidity, with 0 being the most acidic

  • pH above 7 indicates alkalinity, with 14 being the most alkaline

  • Pure water has a pH of 7, considered neutral

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Q72. Maintenance of All Machining

Ans.

Maintenance of all machining involves regular inspection, cleaning, lubrication, and repair of machines to ensure optimal performance.

  • Regularly inspect machines for signs of wear and tear

  • Clean machines regularly to prevent buildup of debris and dust

  • Lubricate moving parts to reduce friction and prevent damage

  • Repair or replace damaged parts as soon as possible to prevent further damage

  • Follow manufacturer's guidelines for maintenance and safety procedures

  • Train operators on prope...read more

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Q73. Nozzle design of storage tank

Ans.

Nozzle design of storage tank involves determining the size, location, and orientation of the nozzles for efficient operation.

  • The size of the nozzle should be determined based on the flow rate and pressure of the fluid being stored.

  • The location of the nozzle should be strategically placed to ensure easy access for maintenance and inspection.

  • The orientation of the nozzle should be designed to minimize turbulence and prevent the formation of vortexes.

  • Examples of nozzle types in...read more

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Q74. Marketing products with service

Ans.

Marketing products with service involves promoting the benefits of both the product and the accompanying service to attract customers.

  • Highlight the unique features of the product and how the service enhances its value

  • Emphasize the convenience and support provided by the service

  • Offer package deals or discounts for purchasing both the product and service together

  • Provide excellent customer service to build trust and loyalty

  • Utilize customer testimonials or case studies to showcas...read more

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Q75. How we increase efficiency

Ans.

Increasing efficiency involves optimizing processes, utilizing technology, and fostering a culture of continuous improvement.

  • Identify bottlenecks and streamline processes

  • Automate repetitive tasks

  • Implement lean manufacturing principles

  • Invest in advanced technology and tools

  • Train employees to work more efficiently

  • Encourage collaboration and communication

  • Set clear goals and monitor performance

  • Regularly review and improve processes

  • Implement feedback loops for continuous improveme...read more

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Q76. How HVAC system fuction.

Ans.

HVAC system functions by controlling temperature, humidity, and air quality in a building.

  • HVAC system pulls in air from the building through return ducts

  • Air passes through filters to remove dust and debris

  • The air is then heated or cooled by the system's furnace or air conditioner

  • The conditioned air is distributed throughout the building via ductwork

  • Excess moisture is removed from the air to control humidity levels

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Q77. Any project experince

Ans.

Yes, I have worked on a project to develop a mobile application for a local restaurant.

  • Developed a mobile application for a local restaurant using React Native

  • Implemented features such as online ordering, menu display, and push notifications

  • Collaborated with a team of designers and developers to ensure timely delivery

  • Conducted user testing and made necessary improvements based on feedback

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Q78. Thermocouple types and Rang

Ans.

Thermocouple types and ranges

  • Thermocouples are temperature sensors that use the principle of thermoelectric effect

  • Common thermocouple types include K, J, T, E, and N

  • Each thermocouple type has a specific temperature range it can measure

  • For example, type K thermocouples can measure temperatures from -200°C to +1350°C

  • Type J thermocouples can measure temperatures from -40°C to +750°C

  • Thermocouple ranges can vary depending on the specific application and materials used

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Q79. Storag tanks design

Ans.

Storage tank design involves determining the appropriate size, shape, and materials for the tank based on its intended use.

  • Consider the type of material to be stored and its properties

  • Determine the required capacity and dimensions of the tank

  • Select appropriate materials for construction, such as steel or concrete

  • Ensure proper ventilation and safety features are included

  • Consider environmental factors, such as seismic activity or extreme weather conditions

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Q80. What is yearly leave

Ans.

Yearly leave refers to the number of days an employee is entitled to take off from work in a year.

  • Yearly leave is also known as annual leave or vacation time.

  • The number of days an employee is entitled to varies depending on the company's policy and the employee's tenure.

  • Unused yearly leave may be carried over to the next year or paid out to the employee.

  • Some companies may require employees to take their yearly leave within a certain time frame.

  • Yearly leave is important for em...read more

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Q81. Lead time explain

Ans.

Lead time is the amount of time it takes for a product to be delivered after an order is placed.

  • Lead time includes processing, production, and delivery time.

  • It is important for businesses to minimize lead time to improve customer satisfaction.

  • Example: If a company has a lead time of 5 days, it means it takes 5 days from order placement to delivery.

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Q82. comfort for market visit

Ans.

Comfort for market visit is essential for effective training.

  • Ensure comfortable clothing and shoes for long periods of walking.

  • Stay hydrated and bring snacks for energy throughout the day.

  • Plan ahead for restroom breaks and have a map or GPS for navigation.

  • Consider the weather and bring appropriate gear like an umbrella or sunscreen.

  • Stay organized with a notebook, pen, and any necessary training materials.

  • Take breaks when needed to rest and recharge for optimal performance.

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Q83. Paint market in india

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