Cummins
10+ Saraswathy Indane Gas Agency Interview Questions and Answers
Q1. If you have to complete a task which requires 18 man hours & if you need to deliver the same by the end of the day? How would you do it.
I would prioritize the tasks and delegate them to a team to ensure timely completion.
Identify the critical tasks and prioritize them
Delegate tasks to a team with clear instructions
Monitor progress and provide support as needed
Ensure effective communication within the team
Consider outsourcing non-critical tasks if necessary
Q2. Tell me one part which you have designed? What were the considerations during it.? Which departments were involved?
Designed a part for a handheld vacuum cleaner
Designed a detachable dustbin for easy cleaning
Considered ergonomics for comfortable grip and ease of use
Collaborated with manufacturing and quality control departments
Used CAD software to create 3D models and prototypes
Tested the part for durability and functionality
Made adjustments based on feedback from testing
Ensured the part met safety and regulatory standards
Q3. How do you verify the design & how do you validate it. DFMEA, iDFMEA, DVP-R
Design verification and validation methods
Design verification ensures that the design meets the specified requirements and standards
Design validation ensures that the design meets the user's needs and intended use
DFMEA (Design Failure Mode and Effects Analysis) is used to identify and mitigate potential failure modes in the design
iDFMEA (Integrated Design Failure Mode and Effects Analysis) includes the supply chain and manufacturing processes in the analysis
DVP-R (Design Veri...read more
Q4. What is GD&T? How many types of tolerances are there in it?
GD&T stands for Geometric Dimensioning and Tolerancing. It is a system used to define and communicate engineering tolerances.
GD&T is a language used to communicate design intent and engineering tolerances.
It uses symbols and annotations to define the allowable variation in form, orientation, and location of features on a part.
There are 14 types of tolerances in GD&T, including straightness, flatness, circularity, cylindricity, profile, and more.
GD&T is commonly used in indust...read more
Q5. What do mean by Why Why Analysis? How is it done? What is 8D?
Why Why Analysis is a problem-solving technique used to identify the root cause of a problem.
It involves asking 'why' multiple times to get to the root cause of a problem.
It helps in identifying the underlying issues that contribute to a problem.
It is often used in conjunction with the 8D problem-solving process.
8D is a structured problem-solving methodology used to identify, correct, and prevent problems.
It involves eight steps, including problem definition, root cause analy...read more
Q6. Do you lead the reviews meetings related to technical aspects i.e. DFMEA etc.
Yes, I have led technical review meetings such as DFMEA in my previous roles.
I have experience leading technical review meetings related to DFMEA and other technical aspects.
I am comfortable presenting technical information to both technical and non-technical stakeholders.
I have facilitated discussions and collaborated with cross-functional teams to identify and address potential technical issues.
For example, in my previous role as a Product Design Engineer at XYZ Company, I ...read more
Q7. Problem solving tools? What are they? How many are there?
Problem solving tools are techniques used to identify, analyze and solve problems. There are various types of problem solving tools.
Brainstorming
Fishbone diagram
Pareto chart
5 Whys
Flowchart
SWOT analysis
PDCA cycle
DMAIC
TRIZ
Design thinking
Q8. What is maximum material condition?
Maximum material condition is a GD&T symbol that specifies the largest possible size of a feature within its tolerance zone.
MMC is used to ensure that a part will always fit with its mating part, even if both are at their maximum material size.
It is denoted by the symbol 'M' in GD&T.
MMC is important in manufacturing processes where parts need to fit together precisely, such as in aerospace or automotive industries.
It is the opposite of Least Material Condition (LMC), which sp...read more
Q9. What is run out & total run out.
Run out is the amount of deviation from the ideal axis of rotation, while total run out is the maximum amount of deviation.
Run out is a measure of how much a rotating object deviates from its ideal axis of rotation.
Total run out is the maximum amount of deviation from the ideal axis of rotation.
Run out is usually measured in microns or thousandths of an inch.
Total run out is important in manufacturing to ensure that parts are within tolerance and function properly.
For example...read more
Q10. What is MCM modelling?
MCM modelling stands for Multi-Chip Module modelling, which is a technique used in electronics design.
MCM modelling involves designing and simulating electronic circuits that use multiple chips on a single module.
It helps in optimizing the layout and interconnects between the chips to improve performance and reduce size.
MCM modelling is commonly used in high-performance computing, telecommunications, and aerospace industries.
Examples of MCM modelling tools include Cadence All...read more
Q11. Thermal considerations in your design?
Thermal considerations are crucial in product design to ensure optimal performance and prevent damage.
Consider the heat generated by the product and how it will dissipate
Choose appropriate materials with good thermal conductivity
Design for proper ventilation and airflow
Perform thermal simulations and testing to validate design
Consider the operating environment and temperature range
Implement thermal management solutions such as heat sinks or fans
Q12. To create sheet metal part
To create a sheet metal part, follow these steps:
Determine the required dimensions and material
Create a 2D sketch of the part in CAD software
Add bends, flanges, and other features as needed
Export the design as a DXF or DWG file
Send the file to a sheet metal fabricator for production
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