Caparo Engineering India
10+ Extramarks Education Interview Questions and Answers
Q1. What is Die and how many types of dies are there?
A die is a tool used to shape or cut materials. There are various types of dies used in different industries.
Dies are used in manufacturing to cut, shape, or form materials such as metal, plastic, and paper.
Some common types of dies include cutting dies, forming dies, and drawing dies.
Cutting dies are used to cut materials into specific shapes, while forming dies are used to bend or shape materials.
Drawing dies are used to reduce the diameter of a material by pulling it throu...read more
Q2. How Designing of any component is helpful before it's manufacturing?
Designing of a component before manufacturing helps in identifying and resolving potential issues, reducing costs and improving efficiency.
Designing helps in identifying potential issues and resolving them before manufacturing.
It helps in reducing costs by identifying and rectifying errors early on.
Designing also helps in improving efficiency by optimizing the component's design.
It ensures that the final product meets the desired specifications and requirements.
Designing also...read more
Q3. What is Tool room in a company?
Tool room is a specialized area in a company where tools and equipment are designed, manufactured, and maintained.
Tool room is responsible for designing and manufacturing tools and equipment required for production.
It also maintains and repairs the tools and equipment to ensure their longevity and efficiency.
Tool room is equipped with specialized machinery and skilled personnel to carry out the tasks efficiently.
It plays a crucial role in ensuring the smooth functioning of th...read more
Q4. What are the responsibilities of a quality engineer?
Quality engineers are responsible for ensuring products meet quality standards through testing, analysis, and process improvement.
Developing and implementing quality control systems
Conducting tests and inspections to identify defects
Analyzing data to improve processes and reduce defects
Collaborating with production teams to address quality issues
Training staff on quality standards and procedures
Q5. What is gemba, power press, type of tool in power press, stamping process
Gemba is a Japanese term for 'the real place', power press is a machine used for stamping metal, tools used in power press include dies and punches, stamping process involves shaping metal by pressing it between dies.
Gemba is a Japanese term meaning 'the real place' or 'the actual place where work is done'
Power press is a machine used in metalworking to shape or cut metal using dies and punches
Tools used in power press include dies (for shaping) and punches (for cutting)
Stamp...read more
Q6. What is the function of carburetor in engine
The carburetor is a device that mixes air and fuel in the correct ratio for combustion in an internal combustion engine.
The carburetor controls the flow of air and fuel into the engine.
It atomizes the fuel into tiny droplets and mixes it with the incoming air.
The mixture is then delivered to the combustion chamber for ignition.
Carburetors were commonly used in older vehicles, but have been largely replaced by fuel injection systems.
Examples of carbureted engines include small...read more
Q7. Work method planning the worker
The worker should plan their work method by considering the tasks at hand, resources available, safety measures, and efficiency.
Identify the tasks that need to be completed
Allocate resources such as tools and materials
Follow safety protocols to prevent accidents
Plan the sequence of tasks for optimal efficiency
Q8. Explain about the materials used in auto and railway industry
Materials used in auto and railway industry include steel, aluminum, plastics, and composites.
Steel is commonly used for structural components in both industries due to its strength and durability.
Aluminum is lightweight and corrosion-resistant, making it ideal for parts like engine blocks and body panels.
Plastics are used for interior components, bumpers, and trim pieces due to their versatility and cost-effectiveness.
Composites, such as carbon fiber, are used for high-perfo...read more
Q9. Difference between SI & CI engine
SI engines are spark ignition engines while CI engines are compression ignition engines.
SI engines use spark plugs to ignite the air-fuel mixture, while CI engines rely on compression to ignite the fuel.
SI engines are commonly used in gasoline-powered vehicles, while CI engines are typically found in diesel-powered vehicles.
SI engines have a higher power-to-weight ratio compared to CI engines.
SI engines are more fuel-efficient at low loads, while CI engines are more fuel-effi...read more
Q10. Minimum resources maximum out put
Minimum resources should be utilized to achieve maximum output in production engineering.
Efficient use of resources is crucial for maximizing output
Optimizing processes and reducing waste can lead to increased productivity
Automation and technology can help streamline production and reduce resource usage
Continuous improvement and monitoring can identify areas for further optimization
Examples: Lean manufacturing, Six Sigma, Kaizen
Q11. Different types of ic engines
IC engines are internal combustion engines that convert chemical energy into mechanical energy.
Internal combustion engines (IC engines) are commonly used in automobiles, motorcycles, and small aircraft.
There are two main types of IC engines: spark ignition engines (SI engines) and compression ignition engines (CI engines).
SI engines, also known as gasoline engines, use a spark plug to ignite the fuel-air mixture. Examples include most cars and motorcycles.
CI engines, also kno...read more
Q12. What is CAPA. ?
CAPA stands for Corrective and Preventive Action. It is a systematic approach to identify, investigate, and resolve quality issues.
CAPA is a quality management process used to address and correct nonconformities or deviations in products or processes.
It involves identifying the root cause of the issue, implementing corrective actions to prevent recurrence, and monitoring the effectiveness of those actions.
CAPA typically includes steps like problem identification, investigatio...read more
Q13. How to increase the product
Increasing the product can be achieved through various strategies such as improving efficiency, expanding market reach, and enhancing product features.
Improve efficiency in production processes to reduce costs and increase output
Expand market reach by entering new markets or targeting new customer segments
Enhance product features to attract more customers and increase sales
Invest in research and development to innovate and stay ahead of competitors
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