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Bhushan Power & Steel Manager Mechanical Interview Questions, Process, and Tips

Updated 23 Feb 2021

Bhushan Power & Steel Manager Mechanical Interview Experiences

1 interview found

I applied via Recruitment Consultant and was interviewed in Aug 2020. There was 1 interview round.

Interview Questionnaire 

9 Questions

  • Q1. What is the accutval pm preventive maintenance
  • Ans. 

    Accutval PM is a preventive maintenance program for mechanical equipment.

    • Accutval PM is a comprehensive maintenance program that includes regular inspections, cleaning, lubrication, and replacement of worn parts.

    • It is designed to prevent equipment breakdowns and extend the lifespan of mechanical equipment.

    • Accutval PM can be customized to meet the specific needs of different types of equipment and industries.

    • Examples of...

  • Answered by AI
  • Q2. How handle breakdowns
  • Ans. 

    Breakdowns are handled by identifying the root cause, prioritizing repairs, and implementing preventive measures.

    • Conduct a thorough investigation to determine the cause of the breakdown

    • Prioritize repairs based on the impact on production and safety

    • Implement preventive measures to avoid future breakdowns

    • Maintain a record of breakdowns and repairs for analysis and improvement

    • Train and educate staff on proper maintenance

  • Answered by AI
  • Q3. What is the time based maintenance
  • Ans. 

    Time based maintenance is a maintenance strategy based on a predetermined schedule.

    • It involves performing maintenance tasks at set intervals, regardless of the equipment's condition.

    • It is often used for equipment that is not critical to operations.

    • Examples include changing air filters every three months or replacing belts every six months.

    • It can be less effective than condition-based maintenance, which takes into accou...

  • Answered by AI
  • Q4. What is the predictive maintenance
  • Ans. 

    Predictive maintenance is a technique that uses data analysis to predict when equipment maintenance is needed.

    • It involves monitoring equipment performance and collecting data

    • Data is analyzed to identify patterns and predict when maintenance is needed

    • This helps to prevent equipment failure and reduce downtime

    • Examples include using sensors to monitor machine vibrations or oil analysis to detect wear in engines

  • Answered by AI
  • Q5. What is autonomous maintenance
  • Ans. 

    Autonomous maintenance is a maintenance approach where operators take responsibility for routine maintenance tasks.

    • Operators are trained to perform routine maintenance tasks

    • Operators conduct inspections and minor repairs

    • Autonomous maintenance reduces downtime and improves equipment reliability

    • Operators become more familiar with equipment and can identify potential issues

    • Autonomous maintenance is a key component of Tota

  • Answered by AI
  • Q6. How controlling the inventory of spair
  • Ans. 

    Controlling inventory of spare parts involves monitoring stock levels, forecasting demand, and optimizing procurement processes.

    • Regularly monitor stock levels to ensure adequate inventory

    • Forecast demand based on historical data and upcoming projects

    • Optimize procurement processes to minimize lead times and costs

    • Implement a system for tracking inventory and ordering parts

    • Establish relationships with reliable suppliers

    • Con...

  • Answered by AI
  • Q7. What is total production maintenance
  • Ans. 

    Total productive maintenance is a maintenance strategy that aims to maximize equipment effectiveness and minimize downtime.

    • TPM involves regular maintenance and inspection of equipment to prevent breakdowns

    • It emphasizes employee involvement and training to improve equipment performance

    • TPM also includes continuous improvement efforts to optimize equipment and processes

    • Examples of TPM techniques include autonomous mainten...

  • Answered by AI
  • Q8. What is the health of the equipment
  • Ans. 

    The equipment is in good health with regular maintenance and inspections.

    • Regular maintenance and inspections are conducted to ensure optimal performance.

    • Any issues or malfunctions are promptly addressed and repaired.

    • The equipment is regularly cleaned and lubricated to prevent wear and tear.

    • Performance data is regularly monitored and analyzed to identify any potential issues.

    • Spare parts and backup equipment are availabl

  • Answered by AI
  • Q9. How you are maintaining the history record of the equipment
  • Ans. 

    We maintain equipment history records through a computerized maintenance management system (CMMS).

    • We use a CMMS to track maintenance activities, repairs, and replacements.

    • Each equipment has a unique identification number and maintenance log.

    • We record the date, time, and details of each maintenance activity.

    • We also keep track of the cost of maintenance and replacement parts.

    • The CMMS generates reports on equipment perfor...

  • Answered by AI

Interview Preparation Tips

Interview preparation tips for other job seekers - You have to go for interviews well dressed and without fear

Interview questions from similar companies

Interview experience
1
Bad
Difficulty level
Moderate
Process Duration
Less than 2 weeks
Result
Selected Selected

I applied via Campus Placement and was interviewed before Apr 2023. There were 3 interview rounds.

Round 1 - Group Discussion 

Talk about a topic on current affairs ie air pollution

Round 2 - Technical 

(1 Question)

  • Q1. Basic question ie what is viscosity ?
Round 3 - Live project 

(1 Question)

  • Q1. Asked to resolved a plant based live problem.
Interview experience
4
Good
Difficulty level
Easy
Process Duration
Less than 2 weeks
Result
Selected Selected

I applied via Naukri.com and was interviewed in Nov 2024. There was 1 interview round.

Round 1 - Technical 

(4 Questions)

  • Q1. Junior engineering mechanical JE
  • Ans. The standard of the questions in Engineering subjects will be approximately of the level of Diploma in Engineering (Civil/ Electrical/ Mechanical/Electronics) from a recognized Institute, Board or University recognized by All India Board of Technical Education. All the questions will be set in SI units. The details of the syllabus are given below: Paper-I (i) General Intelligence & Reasoning: The Syllabus for Gener...
  • Answered Anonymously
  • Q2. Assistant manager
  • Q3. Incharge assistant
  • Q4. Mechanical Engineering suparvisor

Interview Preparation Tips

Interview preparation tips for other job seekers - Mechanical engineering supervisor
Interview experience
3
Average
Difficulty level
Moderate
Process Duration
Less than 2 weeks
Result
Selected Selected

I applied via Company Website and was interviewed in Nov 2024. There were 2 interview rounds.

Round 1 - Technical 

(2 Questions)

  • Q1. What is friendly
  • Q2. What is the price
Round 2 - Technical 

(2 Questions)

  • Q1. What is aptitude
  • Q2. What is the meaning of coding

Interview Preparation Tips

Interview preparation tips for other job seekers - No thanks
Interview experience
4
Good
Difficulty level
Easy
Process Duration
2-4 weeks
Result
Selected Selected

I applied via Company Website and was interviewed in Jun 2024. There were 3 interview rounds.

Round 1 - Technical 

(2 Questions)

  • Q1. Diploma Mechanical engineering JE
  • Ans. 

    A Diploma in Mechanical Engineering can prepare students for a career as a Junior Engineer (JE) in the public or private sector:

  • Answered Anonymously
  • Q2. Diploma mechanical engineering supervisor
  • Ans. 

    A three-year course that provides students with the knowledge and skills to design, manufacture, install, and operate engines and machines. Students learn about forces and motion, and subjects include automobile engineering, manufacturing engineering, and power plant engineering.

  • Answered Anonymously
Round 2 - Technical 

(2 Questions)

  • Q1. Diploma mechanical engineering JE
  • Ans. 

    A Diploma in Mechanical Engineering can prepare students for a career as a Junior Engineer (JE) in the public or private sector:

  • Answered Anonymously
  • Q2. Diploma Mechanical engineering supervisor
Round 3 - Technical 

(2 Questions)

  • Q1. Assistant manager
  • Q2. Assistant incharge

Interview Preparation Tips

Interview preparation tips for other job seekers - Here are some tips for job seekers:
Set goals
Define your career goals, including your ideal role, industry, and long-term objectives.
Tailor your resume
For each job application, customize your resume to highlight relevant skills and experiences.
Learn new skills
Identify any skill gaps and take steps to improve them. Online courses, certifications, or workshops can help you stay competitive.
Understand your strengths
Understanding your professional strengths can help you sell yourself as the best candidate for the job.
Ask for informational interviews
Reaching out to companies for informational interviews can help you show your interest and learn more about their organization.
Be patient
The interview process can take longer than it used to, and it can take a while to hear back after an interview.
Use a resume summary
If you have a diverse or extensive work history, a resume summary can help employers see how your past experiences are relevant to the job.
Learn from others
Learn from the experiences of fellow job seekers who have successfully navigated the job market.
Interview experience
4
Good
Difficulty level
Moderate
Process Duration
Less than 2 weeks
Result
Not Selected

I applied via Walk-in and was interviewed in Nov 2024. There was 1 interview round.

Round 1 - Technical 

(2 Questions)

  • Q1. How to know if Hydraulic cylinder leakage
  • Ans. 

    Check for hydraulic cylinder leakage by inspecting for oil puddles, decreased performance, and abnormal noises.

    • Inspect the area around the hydraulic cylinder for oil puddles or stains

    • Monitor the performance of the hydraulic system for any decrease in efficiency

    • Listen for any abnormal noises coming from the hydraulic cylinder during operation

  • Answered by AI
  • Q2. What is NAS
  • Ans. 

    NAS stands for Network Attached Storage, which is a type of storage device that connects to a network to provide shared storage space.

    • NAS devices are typically used for storing and sharing files, data backups, and media streaming within a network.

    • NAS devices can be accessed by multiple users and devices simultaneously over a network.

    • NAS devices often have their own operating system and can run various applications such...

  • Answered by AI

Interview Preparation Tips

Interview preparation tips for other job seekers - Prepare well about your work
Interview experience
5
Excellent
Difficulty level
Easy
Process Duration
Less than 2 weeks
Result
Selected Selected

I applied via Recruitment Consulltant and was interviewed in Mar 2024. There were 4 interview rounds.

Round 1 - Group Discussion 

Gearbox and fluid coupling replacement work and development

Round 2 - Assignment 

Senior manager and manager and all employees job description for growth and development

Round 3 - Case Study 

Cash study in machanical engineering decision making thermodynamics fluid machanics and heat transfer

Round 4 - HR 

(11 Questions)

  • Q1. Gear box replacement work safely first and all ppes sure and paper work and try out checking and saving and job work clean and fresh and tackup up and clamping conveyer belt old gear box replacement for ne...
  • Q2. Barring checking and replacement work and safety first and all ppes sure and paper work and try out sure and teckup up and clamping conveyer belt and plummer block top cover open Barring checking and remov...
  • Q3. Conveyer belt pmi roller checking work and safety first and all ppes sure and paper work and walked away clean and fresh and Roller cut marking frem number and belt tracking and belt close and try out sure...
  • Q4. Barring greasing work and safety first and all ppes sure and paper work and conveyer belt running and walked away clean and fresh and grease gun and greasing work
  • Q5. Conveyer belt panching work and safety first and all ppes sure and paper work and try out same position and solution and hardner bad mixed mad belt panching work
  • Q6. Conveyer belt chute replacement work and safety first and all ppes sure and paper work and try out and jobs walked away clean and fresh and same chute replace and tightening bolt and machine welding and fi...
  • Q7. Conveyer belt v-scraper replacement work and safety first and all ppes sure and paper work belt close and try out and walked away from clean and fresh and same v -scraper making and replacement work
  • Q8. Gear box old oil replacement work and safety first and all ppes sure and paper work and belt close and try out and walked away clean and fresh and oil gauge and checking and drain oil and Aw320 oil replac...
  • Q9. Fluid coupling oil replacement work and safety first and all ppes sure and paper work and try out lockout and tagout (loto) safety procedure and fuse plug and open west oil remove and new aw46oil replacem...
  • Q10. Drive pmi work and safety first and all ppes sure and paper work and try out ofter walked away clean and fresh and bass bolt nut tightening work
  • Q11. Gear box cleaning work and safety first and all ppes sure and paper work and walked away clean and fresh and ty out sure and clean and fresh and same process paper work cancelled and conveyer belt running...

Interview Preparation Tips

Interview preparation tips for other job seekers - Because of the opportunity for growth and advancement
Interview experience
5
Excellent
Difficulty level
Moderate
Process Duration
Less than 2 weeks
Result
Selected Selected

I applied via Naukri.com and was interviewed in Jun 2024. There was 1 interview round.

Round 1 - One-on-one 

(2 Questions)

  • Q1. Process of production
  • Q2. Final production process

Interview Preparation Tips

Topics to prepare for JSW Group Mechanical Engineer interview:
  • Hot Forging
  • Technical Support
  • Testing Tools
  • Production Planning
  • ERP
Interview preparation tips for other job seekers - take interview one on one offline or online ,as per candidate experience u can select it.
Interview experience
4
Good
Difficulty level
-
Process Duration
-
Result
-
Round 1 - Technical 

(8 Questions)

  • Q1. What are type of crane used
  • Ans. 

    Various types of cranes are used in mechanical maintenance, including overhead cranes, gantry cranes, jib cranes, and mobile cranes.

    • Overhead cranes are commonly used in industrial settings for lifting and moving heavy loads.

    • Gantry cranes are used in shipyards and construction sites for lifting and moving large objects.

    • Jib cranes are often used in workshops and warehouses for precise lifting and positioning of materials...

  • Answered by AI
  • Q2. What are type of loading on bearing
  • Ans. 

    Types of loading on bearings include radial load, axial load, and moment load.

    • Radial load: Load acting perpendicular to the axis of rotation.

    • Axial load: Load acting parallel to the axis of rotation.

    • Moment load: Load causing bending or twisting of the bearing.

    • Combination loading: Bearings may experience a combination of radial, axial, and moment loads.

    • Examples: Radial load on a wheel bearing, axial load on a thrust bear

  • Answered by AI
  • Q3. What type of heat treatment to be done on tube mill shaft
  • Ans. 

    The tube mill shaft should undergo heat treatment to improve its strength and durability.

    • The most common heat treatment for tube mill shafts is quenching and tempering.

    • Quenching involves heating the shaft to a high temperature and then rapidly cooling it in water or oil to increase its hardness.

    • Tempering is done after quenching to reduce the brittleness caused by the rapid cooling process.

    • Other heat treatment methods l...

  • Answered by AI
  • Q4. What do you understand by Pickling process
  • Ans. 

    Pickling process is a metal surface treatment method to remove impurities and improve corrosion resistance.

    • Pickling is a chemical process used to remove impurities like stains, rust, and scale from metal surfaces.

    • It involves immersing the metal in an acidic solution, such as hydrochloric acid or sulfuric acid.

    • The process helps to improve the metal's corrosion resistance and prepare it for further treatments like painti...

  • Answered by AI
  • Q5. What happen in cold rolling mill process to structure of steel
  • Ans. 

    In cold rolling mill process, the structure of steel is altered through compression and deformation.

    • Cold rolling reduces the thickness of steel by compressing it between rollers

    • This process increases the strength and hardness of the steel

    • Grain structure of the steel becomes elongated and aligned in the direction of rolling

    • Cold rolling can also improve the surface finish and dimensional accuracy of the steel

    • Examples: Co...

  • Answered by AI
  • Q6. How Centrifugal pump work
  • Ans. 

    Centrifugal pumps work by converting mechanical energy from a motor into kinetic energy to move fluid through the pump.

    • Centrifugal force is created by the rotation of the pump impeller, which pushes the fluid towards the outer edges of the pump casing.

    • The kinetic energy of the fluid increases as it moves through the pump, creating pressure that forces the fluid out of the pump discharge.

    • Centrifugal pumps are commonly u...

  • Answered by AI
  • Q7. Tube mill roll materail and their root dia
  • Ans. 

    Tube mill rolls are typically made of high-quality alloy steel or tool steel, with varying root diameters depending on the specific application.

    • Tube mill rolls are commonly made of materials such as high-quality alloy steel or tool steel for durability and wear resistance.

    • The root diameter of tube mill rolls can vary depending on the specific requirements of the milling process.

    • Examples of tube mill roll materials incl...

  • Answered by AI
  • Q8. Gear box ratio and output power
  • Ans. 

    Gear box ratio determines the relationship between input and output speeds, while output power is the amount of work done per unit of time.

    • Gear box ratio is the ratio of the number of teeth on the input gear to the number of teeth on the output gear.

    • Output power is the product of the force applied and the distance over which the force is applied per unit of time.

    • For example, if a gear box has a ratio of 2:1 and the inp...

  • Answered by AI

Skills evaluated in this interview

Interview experience
5
Excellent
Difficulty level
Easy
Process Duration
Less than 2 weeks
Result
-

I applied via Company Website and was interviewed in Apr 2024. There were 2 interview rounds.

Round 1 - Group Discussion 

Gear box replacement work

Round 2 - HR 

(6 Questions)

  • Q1. Barring checking and replacement work and safety first and all ppes sure and paper work and try out and walked away clean and fresh and blumber block top cover open and old slue Barring remove and new slue...
  • Ans. 

    Blumber block top cover open and old slue Barring remove and new slue Barring replace and nut tightening sure and blumber block top cover fixed and bolts nut tightening sure and paper work cancelled and conveyer belt running ok

  • Answered Anonymously
  • Q2. Motor replacement work and safety first and all ppes sure and paper work and try out and walked away clean and fresh and bolts nut open and old motor remove and new motor replace and bolts nut tightening s...
  • Ans. 

    Bolt nut open and old motor remove and new motor replace and bolt nut tightening sure and Dayal gauge eliminate process ok and paper work cancelled and conveyer belt running ok

  • Answered Anonymously
  • Q3. V-scraper replacement work and safety first and all ppes sure and paper work and try out and walked away clean and fresh and bolts nut open and old v-scraper remove new v-scraper replace and bolts nut tigh...
  • Q4. Discharge Chute replacement work and safety first and all ppes sure and paper work and try out and walked away clean and fresh and bolts nut open and old discharge chute remove and new discharge chute repl...
  • Ans. 

    Bolt nut open and old discharge chute remove and new discharge chute replace and bolts nut tightening sure and paper work cancelled and conveyer belt running ok

  • Answered Anonymously
  • Q5. Barring Greasing work and safety first and all ppes sure and paper work and all pulley checking and savings greasing sure and paper work cancelled
  • Q6. Gear box replacement work and safety first and all ppes sure and paper work and try out and walked away clean and fresh and bolts nut open and old gear box remove and new gear box replace and bolts nut tig...

Interview Preparation Tips

Interview preparation tips for other job seekers - Because of the opportunity for growth and advancement

Bhushan Power & Steel Interview FAQs

What are the top questions asked in Bhushan Power & Steel Manager Mechanical interview?

Some of the top questions asked at the Bhushan Power & Steel Manager Mechanical interview -

  1. How you are maintaining the history record of the equipme...read more
  2. What is the accutval pm preventive maintenan...read more
  3. How controlling the inventory of spa...read more

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Bhushan Power & Steel Manager Mechanical Salary
based on 4 salaries
₹3.8 L/yr - ₹8.3 L/yr
57% less than the average Manager Mechanical Salary in India
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