Aquarius Engineers Production Engineer Interview Questions, Process, and Tips

Q1. What Is oee calculation
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OEE calculation is a measure of manufacturing productivity that combines availability, performance, and quality metrics.
• OEE stands for Overall Equipment Effectiveness

• It is calculated by multiplying availability, performance, and quality percentages

• OEE helps identify areas for improvement in manufacturing processes

• Example: If a machine has 90% availability, 95% performance, and 98% quality, its OEE would be 83.79%

• OEE is...read more
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Q2. What is poka yoka and capa
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Poka yoke is a technique used in manufacturing to prevent errors, while CAPA stands for Corrective and Preventive Action.
• Poka yoke is a Japanese term meaning 'mistake-proofing' or 'error-proofing'. It involves designing a process or system in a way that prevents mistakes or errors from occurring.

• Poka yoke techniques can include using sensors, alarms, or physical devices to detect and prevent errors.

• For example, a poka ...read more
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Q3. What is difference production and productivity
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Production is the process of creating goods or services, while productivity is the measure of efficiency in producing those goods or services.
• Production refers to the creation of goods or services, while productivity measures the efficiency of that production.

• Production is a process, while productivity is a measure.

• Production can be increased by adding more resources, while productivity can be increased by improving pr...read more
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Q4. What is tpm and jh and jh 7 steps
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TPM stands for Total Productive Maintenance and JH stands for Job Hazard Analysis. JH 7 steps are the steps involved in conducting a JH analysis.
• TPM is a maintenance strategy aimed at maximizing the productivity of equipment and minimizing downtime.

• JH is a safety analysis technique used to identify potential hazards in a job or task.

• JH 7 steps involve breaking down a job into steps, identifying potential hazards, deter...read more
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Q5. What is check sheet and wsqc,swc,wes
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Check sheet is a tool used to collect and analyze data. WSQC, SWC, and WES are not commonly used acronyms in relation to production engineering.
• Check sheet is a simple data collection tool used to track defects or issues in a process

• WSQC, SWC, and WES are not commonly used acronyms in production engineering

• However, there are similar tools like the 5S methodology or the DMAIC process for continuous improvement
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Q6. What is 7Qc tools check sheet and parato digram
Ans. 
7QC tools check sheet is a document used to collect and analyze data, while Pareto diagram is a graphical representation of the data.
• 7QC tools check sheet is used to identify and solve problems in production processes

• It helps in collecting and analyzing data related to the process

• Pareto diagram is a bar graph that shows the relative frequency or size of problems in descending order of importance

• It helps in identifying ...read more
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Q7. What is rejection handling and red bin analysis
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Rejection handling is the process of identifying and addressing rejected products. Red bin analysis is a method of analyzing rejected products to determine the cause of rejection.
• Rejection handling involves identifying and segregating rejected products

• Red bin analysis involves analyzing rejected products to determine the root cause of rejection

• The data collected during red bin analysis can be used to improve production...read more
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Q8. What do you man power handling
Ans. 
Manpower handling refers to managing and organizing the workforce in a production environment.
• It involves recruiting, training, and scheduling employees

• Ensuring safety and compliance with regulations

• Motivating and supervising workers

• Optimizing productivity and efficiency

• Dealing with conflicts and resolving issues

• Examples include managing a production line, overseeing a team of technicians, or coordinating shifts in a f
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Q9. What is kaizen and capa
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Kaizen is a Japanese term for continuous improvement while CAPA stands for Corrective and Preventive Action.
• Kaizen involves making small, incremental improvements to processes and systems over time.

• CAPA is a process used to identify and address the root cause of a problem or nonconformity.

• Kaizen and CAPA are both important tools for improving quality and efficiency in manufacturing and other industries.

• Examples of kaiz...read more
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Q10. What is efficiency in your line
Ans. 
Efficiency in production engineering refers to the ratio of output to input.
• Efficiency is a measure of how well resources are utilized in the production process.

• It is calculated as the ratio of output to input.

• Higher efficiency means more output is produced with the same amount of input.

• Efficiency can be improved by optimizing processes, reducing waste, and increasing automation.

• For example, reducing the time it takes ...read more
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Q11. What is 4m changing formats
Ans. 
4m changing formats refers to the process of changing the format of a production line from one product to another.
• It involves reconfiguring the machinery and equipment to accommodate the new product

• It may require changing the packaging, labeling, and other materials used in the production process

• It is a common practice in manufacturing to increase efficiency and flexibility

• Example: Changing a production line from makin
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Q12. What is kpi instruction
Ans. 
KPI instruction refers to the guidelines or rules that define how key performance indicators (KPIs) should be measured and reported.
• KPI instruction provides a framework for measuring and reporting KPIs consistently and accurately.

• It outlines the specific metrics that should be tracked and how they should be calculated.

• KPI instruction also includes guidelines for setting targets and benchmarks for KPIs.

• Examples of KPI i...read more
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Q13. What is iso - ts audit
Ans. 
ISO-TS audit is a quality management system audit for automotive industry.
• ISO-TS audit is a quality management system audit for automotive industry

• It is based on ISO 9001 standard and specific requirements for automotive industry

• It focuses on ensuring product quality, safety, and customer satisfaction

• It involves auditing the entire production process from design to delivery

• Examples of ISO-TS audit include audits of car
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Q14. What is line and machining processing
Ans. 
Line and machining processing are methods used in manufacturing to produce products efficiently and accurately.
• Line processing involves a series of steps in which a product is assembled or produced in a linear fashion.

• Machining processing involves the use of machines to shape and cut materials into specific shapes and sizes.

• Both methods are used to increase efficiency and accuracy in manufacturing processes.

• Examples of...read more
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Q1. Previous experiance
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Q1. Based on the department
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Q1. Regarding heavy earth moving equipment structure, system analysis, Fundamental and advancement in various systems of machine hydraulic and Electrical.
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Q2. Troubleshooting method and repair process. Regarding component rebuilt and repair with business enhancement.
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Q1. Salary negotiation
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Q2. Expectation with over all experience
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Expectations with overall experience include continuous learning, growth, leadership opportunities, and contributing to the success of the organization.
• Continuous learning and skill development through challenging projects

• Opportunities for growth and advancement within the company

• Leadership roles and responsibilities to showcase expertise and mentor others

• Contributing to the success of the organization through innovati
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Q1. What work family
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Q2. Family baground
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Q1. Technical related
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Q2. Related industry
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Q3. Day to day Production Report
Ans. 
A day to day production report is a summary of the production activities and performance for a given day.
• The report should include the quantity of products produced, the number of defects, and any downtime experienced.

• It should also highlight any issues encountered during production and the steps taken to resolve them.

• The report should be concise and easy to understand, with clear charts and graphs to illustrate the da...read more
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Q4. Productivity improvement
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Q1. English speaking
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Q2. Drawing related questions
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Q3. Drawing symbole
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Q1. 5s implementation
Ans. 
5S implementation is a lean methodology for workplace organization and efficiency.
• Sort: Remove unnecessary items from the workplace

• Set in order: Organize remaining items in a logical manner

• Shine: Clean and maintain the workplace

• Standardize: Establish procedures for maintaining the 5S system

• Sustain: Continuously improve and maintain the system

• Example: Implementing 5S in a manufacturing plant to reduce waste and improve ...read more
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Q2. Continuous improvement
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Q3. Man power handling
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Q4. Production achievement
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Q5. Unskill manpower training for technical knowledge
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Q6. Daily follow up purchase team
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Q7. Daily Production Report make
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Q8. Cleaning all area in my department
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Q1. Ability to take decisions
Ans. 
I have strong decision-making skills and can make informed decisions quickly.
• I gather all necessary information before making a decision

• I consider the potential outcomes and consequences of each option

• I prioritize and weigh the importance of each factor

• I am confident in my ability to make decisions under pressure

• For example, in my previous role as a Production Supervisor, I had to make quick decisions when a machine br...read more
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Q2. Reporting structure
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Basic aptitude and Maths questions

Data Structures and algorithms

Q1. Basics of hydraulics
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Q2. General maintenence scheduled of concrete pumps
Ans. 
General maintenance of concrete pumps involves regular inspection, cleaning, lubrication, and replacement of worn-out parts.
• Inspect the pump regularly for any signs of wear and tear, leaks, or damage.

• Clean the pump after every use to prevent buildup of concrete residue.

• Lubricate the moving parts of the pump to ensure smooth operation.

• Replace any worn-out or damaged parts as soon as possible to prevent further damage.

• Fo...read more
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Q3. Basic troubling shooting and repair procedure and Service report writings skills
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