Process Engineer

Process Enhancement / Improvement: Responsible for the delivery of Advanced Engineered Solutions to the manufacturing plant by deploying world class process technology (Autonomation) to improve, Optimize & Sustain| Safety | CTQ | Productivity|. Documentation Ensuring the systematic work by deploying WI, SOP s, and process parameters to sustain the quality of the process & product.

Digital Manufacturing: Exposure in Implementation of Ind 4.0 regarding M2M connectivity using IoT and Integrate with Software to Provide a Digital platform for Manufacturing.

Strategic Planning: Analyze, review & monitor the capacity of the production line with respect to Demand Vs Utilization on half yearly/Annually based on business Plan. Execute capacity ramp up plan considering the equipment, machines, tooling s, jigs, fixture requirement for assembly line.

Automation & Capex Management: Monitor and reporting monthly/Quarterly/Half yearly to finance regarding overall CAPEX (Budget Vs Actual) as Business target. Look for opportunity in current process to de-bottleneck skill of operator by bringing Automation includes the perspective of SQCDP (safety, Quality, cycle time, development, productivity)

Project Management: Overseeing project activities from conceptualization to execution including finalization of technical specifications, procurement / supply of Process equipment s, stage inspections, scheduling, progress monitoring, Plant layout and manpower planning.

ROLE DESCRIPTION & SPECIFC DELIVERABLES

This position will be responsible for performing Process analysis, Process improvements, process sustenance, analysis of quality related issues on assembly cells for all the existing & new products. He will be handling Quad & Switch UAV assembly & sub assembly lines. Typical duties include,

ESSENTIAL DUTIES AND RESPONSIBILITIES:

1) Responsible to Work with Stake holder for understanding the requirement for developing a new equipment |Set-up a New Line |Upgrading of existing line/Equipment s.

2) Responsible for understanding customer requirement and translate into technical specification by considering the product & Process characteristic, Safety, ergonomics, Poka-yoke, and others etc.,

3) Create and develop concept drawing of making new assembly lines | Special purpose machines | Jigs and fixtures- Tooling | and other Test bench development.

4) Responsible for discussing the concept with stake holders, getting mutual understand and get initial buy for making the proposal.

5) Responsible for implementing Manufacturing Flow Charts, Lean work procedures, Control Plans and FMEAs as prescribed by ISO standards and ABS. (For New Line/Existing line)

6) Responsible for preparing Scope of Supply, sending an enquiry to different supplier to get quotes, make the techno commercial comparison and evaluate in terms of Function, Performance and Cost aspects.

7) Responsible for Raising the Capex by making the budgetary proposal along with justification for Management approval.

8) Responsible for qualification of the tools| equipment or Line |Layout mapping etc. at both supplier end plant end as well.

9) Responsible for Making documentation such as SOP | WI | Manuals etc.

10) Responsible for providing training to the operator and other stake holders from Manufacturing |Maintenance |Quality.

12) Responsible to Trouble Shooting in Process Equipment & tools by using the Problem-solving techniques using 8D|Six Sigma approach

13) Responsible and ensure to make a report regarding the Performance of the process equipment |Tools | Assembly line etc. in terms of OEE

14) Responsible to hand over and sign off process equipment s, Tools | Assembly line to concern stake holder for the smooth transition from Projects, R&D to Manufacturing.

15) Experience working in a team environment under time and resource pressures.

16) Responsible in Mapping Ind 4.0 requirement for connecting Machine to Machine using IoT device and Integrate with Equipment

17) Weekly and Monthly report out of Project status

18) Responsible for doing the capex management & installation of production line setups.

19) Preparing the capacity analysis and creating new facilities for production and where-house

FUNCTIONAL COMPETENCIES:

Software Experience:

1) 3D Modelling software - Creo|Solidworks.

2) 2D Drafting - AutoCAD.

3) Pneumatic - Design of Pneumatic Circuit in Fluid draw, SMC etc.

4) Lean Tools- Line Balancing, VSM, SMED and OEE etc.

5) Six Sigma tools-(Preferred Knowledge on DOE, Anova, Process Capability, Gage R &R)

6) MS- Projects- Project Management

7) MS-Office Skills Preferred in Word, Excel and PowerPoint

EDUCATION and/or EXPERIENCE:

Bachelor s degree in Mechanical/ Production Engineering/Mechatronics/ Electrical / with 5+ years of work experience