Oversee and manage the extrusion and lamination lines, ensuring smooth, efficient, and high-quality production processes.
Ensure that all machines and equipment used in the lamination and extrusion processes are properly maintained and functioning efficiently.
Supervise the extrusion of films, laminating different materials such as PP, BOPP, and polyester films.
Develop and refine lamination and extrusion parameters to optimize film quality, output, and cost-effectiveness.
Troubleshoot and resolve issues during the lamination or extrusion processes, including machine breakdowns, material inconsistencies, or quality issues.
Team Leadership & Development:
Lead, supervise, and mentor a team of operators and technicians in the lamination and extrusion departments.
Conduct performance evaluations, training, and skill development to improve team performance and ensure high production standards.
Allocate resources and manage shifts effectively to meet production schedules while maintaining a high level of quality and safety.
Promote a team culture of collaboration, continuous improvement, and safety.
Production Planning & Scheduling:
Work with the production planning team to develop and execute detailed schedules for extrusion and lamination processes, ensuring timely delivery of finished products.
Monitor and track production progress to ensure that deadlines are met, and resolve any delays or challenges promptly.
Review and manage production orders to ensure that the required materials, machinery, and labor resources are available and optimized.
Quality Control & Assurance:
Monitor and ensure that all products produced through the lamination and extrusion processes meet the established quality standards, including thickness, adhesion, clarity, and consistency.
Implement quality control procedures and conduct periodic inspections to ensure product specifications are met.
Collaborate with the Quality Control department to resolve any quality issues, implementing corrective actions as needed.
Ensure that any defects or deviations from quality standards are recorded, analyzed, and addressed in a timely manner.
Process Optimization & Continuous Improvement:
Identify opportunities for improving extrusion and lamination processes to increase output, improve quality, reduce waste, and lower operational costs.
Implement process improvements and innovations based on performance data, feedback, and industry best practices.
Analyze production data and implement corrective measures to reduce downtime, minimize scrap, and enhance overall productivity.
Lead Kaizen or continuous improvement initiatives within the lamination and extrusion processes.
Safety Compliance:
Ensure that all extrusion and lamination operations comply with the plants health, safety, and environmental regulations.
Maintain a safe working environment for all team members, conducting regular safety audits and risk assessments to identify and mitigate potential hazards.
Promote a culture of safety awareness and accountability within the team, providing ongoing training on safety procedures and best practices.
Equipment and Maintenance Management:
Oversee the routine maintenance of extrusion and lamination machines, ensuring minimal downtime and extended equipment lifespan.
Work with the Maintenance team to address any mechanical issues, ensuring quick resolution and reducing production interruptions.
Monitor and manage spare parts inventory for the lamination and extrusion machines, ensuring that critical components are always available.
Cost Management:
Develop and manage budgets for the lamination and extrusion departments, ensuring cost-effective operations.
Track production costs, identifying areas for cost reduction and efficiency improvements.
Work with the management team to optimize resource usage and minimize waste during the lamination and extrusion processes.
Collaboration with Other Departments:
Collaborate with the R&D and Production teams to ensure that new materials, films, and coatings meet performance specifications for lamination and extrusion processes.
Coordinate with the Procurement team to ensure the timely availability of high-quality raw materials and packaging films.