Tool Engineer Interview Questions and Answers for Freshers

The name of the surface grinding wheel material is abrasive.

• The most common abrasive materials used in surface grinding wheels are aluminum oxide, silicon carbide, and diamond.

• The choice of abrasive material depends on the type of material being ground and the desired finish.

• Aluminum oxide is the most commonly used abrasive material for general purpose grinding, while silicon carbide is used for harder materials like ceramics and titanium.

• Diamond abrasive wheels are used for ...read more

Press tools are used to shape and cut materials. They can be classified as blanking, piercing, bending, and forming tools.

• Blanking tools are used to cut flat shapes from sheet metal.

• Piercing tools are used to create holes in sheet metal.

• Bending tools are used to bend sheet metal into various shapes.

• Forming tools are used to shape sheet metal into complex shapes.

• Common materials used for press tools include high-speed steel, carbide, and ceramic.

Implement preventive maintenance, automate tool monitoring, and train employees on basic troubleshooting.

• Implement a preventive maintenance program to reduce the frequency of tool breakdowns.

• Automate tool monitoring to detect issues before they become major problems.

• Train employees on basic troubleshooting techniques to enable them to fix minor issues without the need for additional manpower.

• Invest in high-quality tools that are less likely to break down.

• Establish a system fo...read more

Press tools are used in manufacturing to shape and cut materials. There are various types of press tools.

• Blanking tool

• Piercing tool

• Bending tool

• Drawing tool

• Forming tool

• Coining tool

• Embossing tool

• Extrusion tool

Our company culture values innovation, collaboration, and continuous improvement.

• We encourage open communication and feedback among team members.

• We prioritize safety and quality in all aspects of our work.

• We promote a growth mindset and support ongoing learning and development.

• We respect diversity and inclusivity in our workplace.

• We adhere to ethical and legal standards in all our operations.

Cutting clearance for fine tool is crucial for precision and accuracy.

• Cutting clearance should be minimal for fine tools to prevent deflection and ensure accuracy.

• The clearance should be determined based on the material being cut and the tool being used.

• For example, a carbide end mill may require a smaller clearance than a high-speed steel tool.

• The cutting speed and feed rate should also be considered when determining the clearance.

• Regular maintenance and inspection of the to...read more

To calculate press force, multiply the area of the part being pressed by the pressure applied.

• Determine the area of the part being pressed

• Determine the pressure being applied

• Multiply the area by the pressure to get the press force

• Press Force = Area x Pressure

The basic tool structure consists of a handle, shank, and working end.

• The handle is the part held by the user and provides grip and control.

• The shank connects the handle to the working end and may be straight or angled.

• The working end is the part that performs the intended task, such as cutting or drilling.

• Examples include a hammer with a wooden handle, a screwdriver with a metal shank, and a saw with a toothed working end.