Manager Mechanical Interview Questions and Answers for Freshers

We maintain equipment history records through a computerized maintenance management system (CMMS).

• We use a CMMS to track maintenance activities, repairs, and replacements.

• Each equipment has a unique identification number and maintenance log.

• We record the date, time, and details of each maintenance activity.

• We also keep track of the cost of maintenance and replacement parts.

• The CMMS generates reports on equipment performance and maintenance costs.

• We review the equipment histor...read more

Accutval PM is a preventive maintenance program for mechanical equipment.

• Accutval PM is a comprehensive maintenance program that includes regular inspections, cleaning, lubrication, and replacement of worn parts.

• It is designed to prevent equipment breakdowns and extend the lifespan of mechanical equipment.

• Accutval PM can be customized to meet the specific needs of different types of equipment and industries.

• Examples of equipment that can benefit from Accutval PM include HVAC ...read more

Controlling inventory of spare parts involves monitoring stock levels, forecasting demand, and optimizing procurement processes.

• Regularly monitor stock levels to ensure adequate inventory

• Forecast demand based on historical data and upcoming projects

• Optimize procurement processes to minimize lead times and costs

• Implement a system for tracking inventory and ordering parts

• Establish relationships with reliable suppliers

• Consider implementing a just-in-time inventory system

• Regularl...read more

Time based maintenance is a maintenance strategy based on a predetermined schedule.

• It involves performing maintenance tasks at set intervals, regardless of the equipment's condition.

• It is often used for equipment that is not critical to operations.

• Examples include changing air filters every three months or replacing belts every six months.

• It can be less effective than condition-based maintenance, which takes into account the actual condition of the equipment.

• However, it can b...read more

Autonomous maintenance is a maintenance approach where operators take responsibility for routine maintenance tasks.

• Operators are trained to perform routine maintenance tasks

• Operators conduct inspections and minor repairs

• Autonomous maintenance reduces downtime and improves equipment reliability

• Operators become more familiar with equipment and can identify potential issues

• Autonomous maintenance is a key component of Total Productive Maintenance (TPM)

Breakdowns are handled by identifying the root cause, prioritizing repairs, and implementing preventive measures.

• Conduct a thorough investigation to determine the cause of the breakdown

• Prioritize repairs based on the impact on production and safety

• Implement preventive measures to avoid future breakdowns

• Maintain a record of breakdowns and repairs for analysis and improvement

• Train and educate staff on proper maintenance and troubleshooting techniques

Predictive maintenance is a technique that uses data analysis to predict when equipment maintenance is needed.

• It involves monitoring equipment performance and collecting data

• Data is analyzed to identify patterns and predict when maintenance is needed

• This helps to prevent equipment failure and reduce downtime

• Examples include using sensors to monitor machine vibrations or oil analysis to detect wear in engines