Mechanical Engineer (Packing Plant)

Supervise & coordinate execution of Mechanical Maintenance activities in Cement Mill of Line No.1 for optimizing plant availability and carryout modification / improvement jobs for cost reduction & productivity improvement

Job Challenges:

Key Result Areas KRA (Accountabilities) (Max 1325 Characters) Supporting Actions (Max 1325 Characters) KRA1 Accountability- Plant availability:

Supervise & coordinate all the Mechanical activities of Cement Mill of Line No.1 to maximize the plant availability to achieve continuous production as per targets

 

* Take plant rounds /study check list daily and identify problems.

* Scheduling of weekly major shutdowns and regular maintenance activities.

* Supervise of maintenance activities.

* Analyze breakdowns

* Take corrective and preventive actions.

* Organize manpower & material required.

* Prepare indent & follow-up for material.

* Coordinate for condition monitoring activities of critical equipments.

* Coordinate with other departments for jobs.

* Updating of daily & weekly checklist. KRA2 Cost Control:

Control cost of all the maintenance activities of Cement Mill of Line-1 as per budget in order to optimize maintenance costs Prepare budget based on past data and future targets.

* Check consumption pattern equipment-wise with respect to budget.

* Take corrective actions.

* Carryout Why-Why analysis.

* Arrange manpower requirement in coordination with other section to control overtime & contractor cost.

* Monitor the indents / inventory

* Mechanize / improve handling system of materials.

* Propose changes / modification for attending leakages. KRA3 System Implementation:

The system requirements of ISO, EMS, WCM systems in cement mill of Line-1 thorough the involvement of employees for improving plant working and quality standard.

 

* Identify and improvement study and kaizen.

* Identify & get rectified.

- Abnormalities.

- Spillage/leakages.

- Unsafe conditions/practices.

5S activities.

- Points emerged in compaigns..

* Implementation plan for

- Quality improvement objectives.

- Improvement of WCM criteria score.

- EMS targets.

- Internal customer rating improvement.

- Statutory compliance.

- Improvement of OEE/MTBF/MTTR

- Elimination of muda.

* Does why why analysis.

* Prepare/present weekly/monthly WCM presentation.

* Develop one point lesson.

* Update WCM activity board

* Create awareness in team members.

* Develop visual controls. KRA4 Environment & safety: * Monitor & carryout all the activities required to maintain good house keeping and safety standards of section.

* Identify spillage /leakage / dust emissions.

* Study problems for corrective actions

* Execute small modifications for improvement.

* Organize timely checking of safety tools tackles & maintain records.

* Educate Workmen / Contract Workmen for safe working practices.

* Analyze accidents, near miss cases.

* Identify potential hazards and unsafe conditions.

* Prepare action plan and implement the same for improvement wrt. safety.

* Maintain checklists of pollution control equipments

* . Carryout audit for safety / environment.

* Attend abnormalities identified during audits. KRA5

 

Modifications/upgradation:

Identify and carryout various modifications/changes required for improvement in plant working on continuous basis in the section. * Analyze breakdowns and suggestions.

* Involve in for elimination of bottlenecks.

* Involve in focussed improvement jobs.

* Attend improvement meetings.
Qualifications:

Master of Mechanical Engg.,Diploma in Mech. Engg.

Minimum Experience Level:
4-9 Years

Report to:
Assistant Manager