Sharda Motor Industries Production Engineer Interview Questions and Answers

VSM stands for Value Stream Mapping. It is a lean management tool used to analyze and improve the flow of materials and information in a process.

• VSM is used to identify waste and bottlenecks in a process

• It helps in visualizing the current state and designing the future state of the process

• In a press shop, VSM can be implemented by mapping the flow of materials from raw material to finished product, identifying areas of waste such as excessive inventory or waiting time

• In a wel...read more

SMED stands for Single-Minute Exchange of Die. It is a lean manufacturing technique used to reduce setup time in production processes.

• SMED aims to minimize the time required to change a machine or process from running one product to another.

• It involves separating internal and external setup tasks, converting internal tasks to external ones, and streamlining the overall process.

• By implementing SMED, companies can increase production flexibility, reduce downtime, and improve ov...read more

Yes, I am familiar with PPAP and its documents.

• PPAP stands for Production Part Approval Process

• It is a standardized process in the automotive industry for ensuring quality and consistency in parts production

• PPAP documents include items such as control plans, FMEAs, and measurement system analysis

• I have experience creating and reviewing PPAP documents in my previous roles

Cracks and thinning in production can be caused by various factors such as material defects, improper welding techniques, or excessive stress.

• Identify the root cause of the issue through thorough inspection and analysis

• Implement corrective actions such as adjusting welding parameters or changing materials

• Ensure proper maintenance and monitoring to prevent future occurrences

• Examples of causes include improper heat treatment, inadequate filler material, or excessive pressure

• Reg...read more

Defect causes in press part

• Improper die design

• Incorrect material selection

• Inadequate lubrication

• Misalignment of press components

• Worn out or damaged tooling

• Inconsistent press settings

• Operator error

• Environmental factors

Quality defects in press parts

• Identify root cause of defects

• Implement corrective actions

• Ensure proper maintenance of press machines

• Train operators on quality control

• Perform regular inspections and testing