20+ Akila Interview Questions and Answers

Past experience in poke yoke and kaizen can achieve recognition and awards.

• Experience in implementing poke yoke techniques can lead to improved quality and reduced defects.

• Kaizen awards are given to individuals or teams who have successfully implemented continuous improvement initiatives.

• Past experience in poke yoke and kaizen can demonstrate a candidate's ability to drive quality improvements and innovate.

• Achieving recognition and awards for poke yoke and kaizen can also dem...read more

FMEA is a risk assessment tool used to identify and mitigate potential failures in a product or process.

• FMEA stands for Failure Modes and Effects Analysis

• It involves identifying potential failure modes, their causes and effects, and ranking them based on severity, occurrence, and detectability

• Poke yoke, or mistake-proofing, is a technique used to prevent errors from occurring in a process

• Examples of poke yoke include using sensors to detect errors, designing parts to only fit...read more

Customer complaints should be addressed promptly and with empathy.

• Listen to the customer's complaint without interrupting.

• Apologize for any inconvenience caused.

• Offer a solution or compensation if appropriate.

• Follow up with the customer to ensure their satisfaction.

• Use the feedback to improve the product or service.

• Train employees to handle complaints effectively.

• Maintain a positive attitude and remain professional.

• Document the complaint and resolution for future reference.

Process capability refers to the ability of a process to produce output within specification limits, while process performance refers to the actual output produced by the process.

• Process capability is a measure of the inherent variability of a process, while process performance is a measure of the actual output produced by the process.

• Process capability is determined by the process design, while process performance is determined by the process execution.

• Process capability is ...read more

Manpower management involves effective communication, delegation, and motivation to ensure optimal team performance.

• Establish clear roles and responsibilities for each team member

• Provide regular feedback and coaching to improve performance

• Encourage teamwork and collaboration

• Recognize and reward good performance

• Address conflicts and issues promptly and fairly

IATF aims to develop and maintain a quality management system that provides for continual improvement, emphasizing defect prevention and the reduction of variation and waste in the supply chain.

• IATF stands for International Automotive Task Force

• It is a group of automotive manufacturers and their respective trade associations

• The goal is to develop a single, globally recognized quality management system for the automotive industry

• It emphasizes defect prevention and reduction of...read more

Metallurgy parameters inspection standards ensure quality control in metal manufacturing.

• Metallurgical inspection standards involve testing for chemical composition, mechanical properties, and microstructure.

• Standards such as ASTM, ISO, and ASME provide guidelines for inspection procedures and acceptance criteria.

• Inspection methods include visual inspection, ultrasonic testing, radiography, and metallography.

• Metallurgical inspections are crucial for ensuring the quality and s...read more

Yes, I have knowledge in CNC machines.

• I have experience in programming and operating CNC machines.

• I am familiar with G-code and M-code programming languages.

• I have worked with various types of CNC machines such as lathes, mills, and routers.

• I have knowledge in setting up and maintaining CNC machines.

• I am aware of safety protocols and procedures when working with CNC machines.

Valve is a technology company that develops and produces video games, software, and hardware.

• Valve is known for creating popular video game franchises such as Half-Life, Portal, and Team Fortress.

• They also developed the Steam platform, which is a digital distribution platform for video games.

• Valve has also worked on virtual reality technology, such as the HTC Vive headset.

• The company is known for its unique management structure, which is based on self-organization and employe...read more

Valves can be made of various materials depending on the application.

• Materials commonly used for valves include stainless steel, brass, bronze, and plastic.

• The choice of material depends on factors such as the type of fluid or gas being controlled, temperature, pressure, and corrosion resistance.

• For example, stainless steel valves are often used in high-temperature and corrosive environments, while plastic valves are suitable for low-pressure applications.

• Valve manufacturers ...read more

An engine is a machine designed to convert energy into mechanical motion.

• Engines can be found in vehicles, machinery, and power plants.

• There are different types of engines such as internal combustion engines, steam engines, and electric motors.

• Engines require fuel or energy input to operate and produce output in the form of mechanical work.

• Regular maintenance and monitoring are essential to ensure engines operate efficiently and safely.

A valve is a device that regulates, directs, or controls the flow of a fluid (such as gases, liquids, fluidized solids, or slurries) by opening, closing, or partially obstructing various passageways.

• Valves are commonly used in plumbing systems to control the flow of water or gas.

• There are different types of valves such as ball valves, gate valves, globe valves, and butterfly valves.

• Valves can be manual or automatic, depending on the application.

• Valves are essential components...read more

CNC stands for Computer Numerical Control, which is a system that uses computer software to control machine tools and equipment.

• CNC machines are automated tools that can be programmed to perform various tasks such as cutting, drilling, milling, and shaping.

• The CNC system interprets design specifications and translates them into commands for the machine to follow.

• CNC machines are widely used in manufacturing industries for their precision, efficiency, and repeatability.

• Example...read more

Quality is the degree of excellence or superiority of a product or service.

• Quality is meeting or exceeding customer expectations

• It involves consistency, reliability, and durability

• Quality can be measured through various metrics such as defect rate, customer satisfaction, and on-time delivery

• Examples of quality products include Apple's iPhone, Toyota's cars, and Coca-Cola's beverages

Forging is a manufacturing process where metal is shaped by applying compressive force using a hammer or press.

• Metal is heated to a high temperature to make it malleable

• The metal is then placed on a die and struck with a hammer or press to shape it

• Forging can be done using different techniques like open die forging, closed die forging, and seamless ring forging

• Forging is used to create a wide range of products like automotive parts, hand tools, and aerospace components

Control plan is a document that outlines the steps to be taken to ensure quality control in a manufacturing process.

• It is a proactive approach to quality control

• It identifies potential problems and outlines steps to prevent them

• It includes details on process controls, inspection requirements, and corrective actions

• It is often used in manufacturing industries such as automotive and aerospace

• Example: A control plan for a car manufacturer may include steps to ensure that all bol...read more

Tig welding is a welding process that uses a non-consumable tungsten electrode to produce a weld.

• Tig welding is also known as GTAW (Gas Tungsten Arc Welding)

• It is commonly used for welding thin sections of stainless steel, aluminum, and magnesium

• Tig welding produces high-quality welds with precise control over the heat input

• It requires a high level of skill and is often used in aerospace, automotive, and other high-tech industries